Used Complete Line for sale (24,605)
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Listing
Gorzów Wielkopolski
1,566 km
Complete wood sawing line-pallets
BRODPOL JABŁOŃSKI3000 / 480 mm
Call
Condition: excellent (used), Year of construction: 2021, functionality: fully functional, Complete wood sawing line for pallet production with stacker, formatter, chipper, edger and dust removal.
Year of production 2021
Technical data:
- Max wood diameter 480 mm
- Min wood diameter 120 mm
- Min wood length 1500 mm
- Max log length 3000 mm
CAPACITY UP TO 200 m3 per shift
THE SAWING LINE CONSISTS OF THE FOLLOWING DEVICES:
1.BRODPOL SAWING LINE consisting of:
- Log feeder
- Longitudinal feeder of the sawmill
- Disc sawmill – 110 and 90 kW engines
- Roller receiving table with a mechanism for dumping edge and side boards
- Driven roller table
- SB 4000 base table
- WP 210 two-shaft multi-saw – 110 and 75kW engines
- Receiving table with dumping boards and feeder to the stacker
- Lower return conveyor of the edgers, side feeder to the edger and conveyor belt to the chipper
- sieve for sawdust
2. LIGNUMA OFZ 300 EDGER and EDGER
Year of production 2023
The machine consists of the following components
- centering table
- MN 315 edger
- SC-2 separating table
- OFD 500/K edger
3. JABŁOŃSKI SD-250 E BOARD STACKER WITH CUTTER
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The device consists of the following components:
- buffering conveyor
- gooseneck feeder
- formatter
- buffer
- stacker
- driven output roller conveyor
- straight driven roller conveyor
- pallet lifter
4. TEKNAMOTOR SKORPION 650 CHIPPER EB/2 with feeder and receiver.
5. COMPLETE DUST EXTRACTION INSTALLATION FOR ALL DEVICES
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, operating hours: 28,900 h, Used Tetra Pak Bottling line for UHT Milk 7500 bph, engineered specifically for the aseptic processing and packaging of UHT milk products in 200 ml Slim carton formats. This industrial bottling line consists of original Tetra Pak machinery, including the Tetra Pak TBA/19-30V aseptic filler, integrated with a Tetra Pak automatic conveyor system equipped with Easy Ride accumulation, an automatic straw applicator (TSA 21), and a secondary packaging unit (CBP 70). Each component is engineered for continuous operation and seamless integration, ensuring product safety, operational efficiency, and compliance with international standards for long-life dairy products.
The entire line is built for aseptic processing, managing the forming, filling, closing, accessory application, and secondary packaging of UHT milk in a fully automated sequence. The process ensures high levels of product hygiene, packaging integrity, and line efficiency, supporting industrial-scale operations.
Aseptic Filling Section and Product Handling
At the heart of this line is the Tetra Pak Tetra Brik Aseptic TBA/19 – 30V filling machine, dedicated to producing 200 ml Slim cartons. The aseptic configuration includes a packaging material sterilization process using a hydrogen peroxide (H₂O₂) bath, followed by drying with sterile air. This ensures the complete microbial decontamination of the carton’s internal surfaces before filling.
Filling occurs inside a controlled sterile chamber, which maintains positive pressure isolation from the external environment, guaranteeing the microbiological safety of the UHT milk during packaging. The filling system utilizes a high-precision volumetric dosing head with electronic flow and level control, ensuring consistent, repeatable filling for every package.
Sealing of the carton (both longitudinal and top) is achieved through heat sealing, ensuring tight closure and package integrity. All main mechanical operations are managed by an integrated automation system, which continuously monitors and controls temperature, pressure, and exposure times for each critical phase of the cycle.
Automation, Quality Control, and End-of-Line
This Used Tetra Pak Bottling line for UHT Milk 7500 bph is fully automated via a centralized control panel, with real-time management of all operational parameters for the filler and connected machinery. Each section is equipped with sensors, photocells, safety devices, and operator panels for process diagnostics and fine-tuning. The machines communicate through standardized fieldbus systems and hardwired connections, ensuring perfect synchronization during format changes or start-stop cycles.
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Product transport is handled by the Tetra Pak Package Conveyor 21 system, integrated with Easy Ride accumulation. This guarantees smooth handling and continuous alignment of cartons between each stage, providing a buffer of approximately 3 minutes to compensate for minor downstream stoppages and to prevent carton tipping.
Listing
Château-Thierry
945 km
Complete grinding line
Wanrooe Machinery
Call
Condition: excellent (used), Year of construction: 2019, Wanrooe Grinding Line Year 2019 Consisting of a single shaft crusher, a conveyor elevator of approximately 4 meters with suction installation
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Listing
Nepomuk
1,569 km
Complete extraction system for a round timber cutting line.
Odsávání k výrobní lince na pořez kulatiXC 234
Call
Condition: used, Year of construction: 2023, functionality: fully functional, Complete extraction system for the production line for log cutting LSH 350/4500. Commissioned in 01/2023. The equipment has no manufacturer, it consists of individual components. Configured based on calculations, documentation available.
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Listing
Lorquí
1,788 km
Complete line for pomegranate and juices
TOMAS GUILLEN
Call
Condition: like new (used), Complete line for pomegranate and juices
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Discover more used machines
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, operating hours: 5,500 h, Used bottling line SIG for milk and juice year 2023
Overview of the SIG bottling line for milk and juice
The used bottling line SIG for milk and juice year 2023 delivers a complete solution for aseptic packaging of liquid food products. Manufacturers designed it for high-speed production, reaching a capacity of 24,000 bottles per hour. Consequently, the line suits bottling operations for UHT milk and fruit juice. In 2023, manufacturers supplied all core machinery, except for a 2024 format kit. Therefore, this recent build ensures the line meets current industry standards and safety requirements.
SIG CFA 1224-37 filler and sterilization system
The SIG CFA 1224-37 filling machine serves as the core of the used bottling line SIG for milk and juice year 2023. Engineers designed this filler to handle sensitive liquids in sterile conditions. Moreover, the system includes a hydrogen peroxide supply unit from SIG, which sterilizes containers during the packaging process. The line has operated for 5,400 hours, and SIG’s technical team performed 4,000 hours of scheduled maintenance, ensuring mechanical reliability and hygienic integrity. As a result, the line maintains high uptime and minimizes production risk.
Auxiliary components for line balancing and accessory application
To optimize process flow, the Meurer buffer table balances upstream and downstream operations, ensuring consistent line speed and reducing downtime. In addition, the Geyssel straw applicator applies straws automatically to single-serve packaging formats. Engineers integrated these units to support flexible production layouts and packaging variants. For instance, these components are ideal for producers targeting school milk programs or portion-controlled juice formats.
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Secondary packaging and end-of-line systems
The Meurer cardboard packer performs automatic secondary packaging into corrugated boxes. Technicians synchronized it with the filling and sealing units for seamless transfer. Furthermore, the SIG sterile air unit supplies and exhausts filtered air, maintaining aseptic conditions in critical zones of the production line. This is particularly important when operating under stringent food safety regulations. In this context, system reliability becomes essential for quality assurance.
Air treatment and steam generation units
Among the supporting systems, the Balance Air Equipments wet scrubber (2,500 CFM) treats exhaust air by neutralizing volatile substances generated during production. Consequently, the system helps meet environmental compliance standards. The steam generator (150 kg/h) from Forbes + NSK Engineers provides the necessary thermal energy for CIP cycles and sterilization. In this way, operators can maintain hygiene and system cleanliness efficiently. Additionally, these auxiliary units improve the overall sustainability and operational safety of the plant.
Additional format kit for production flexibility
In 2024, the supplier added a 65 ml – 1X100 format kit to increase the system’s versatility.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used End-of-line system for PET bottles 37800 bph
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This end-of-line system for PET bottles offers a high-performance configuration designed to automate palletizing, wrapping, and final handling operations. The Used End-of-line system for PET bottles 37800 bph handles high-speed production, operating at a nominal rate of 37,800 bottles per hour and a throughput of 300 pallet layers per hour. The line is already dismantled and currently in storage; therefore, it is ready for redeployment without requiring disassembly.
High-performance palletizing unit
At the core of the Used End-of-line system for PET bottles 37800 bph, the Krones Robot A3 palletizer, built in 2008, ensures high output and industrial reliability. It processes up to 300 layers per hour, supporting intensive production environments. Moreover, the system includes a pack divider and a pack orientator, both driven by servo motors, which accurately position bundles on the pallet. In addition, it integrates a pallet magazine, a cardboard sheet inserter between layers, and a cardboard magazine to ensure fully automated palletizing operations. As a result, the system reduces manual intervention and improves overall efficiency.
Stretch-film pallet wrapping system
The second component of the Used End-of-line system for PET bottles 37800 bph is the pallet wrapper, model A5000BII, manufactured by Strema in 2006. This unit stabilizes pallet loads with stretch film, minimizing the risk of load shifts during transportation. Furthermore, the machine supports various pallet heights and allows seamless integration with automated conveyor systems. Consequently, it ensures flexibility and adaptability across different production needs.
Pallet transport and handling section
Krones pallet conveyors complete the Used End-of-line system for PET bottles 37800 bph. These conveyors move fully loaded pallets smoothly and continuously between the system’s key units. In fact, they ensure a steady material flow, even under high-speed production conditions. Additionally, the conveyors feature robust construction, which enhances durability and reduces maintenance requirements. Meanwhile, the integration between components promotes a synchronized operational flow.
Complete configuration for high-speed bottling lines
The Used End-of-line system for PET bottles 37800 bph delivers an integrated solution for automating the final stage of PET bottling lines. On one hand, the palletizer ensures accurate stacking; on the other hand, the wrapper secures the load for transport. Notably, the synergy between the palletizer, wrapper, and conveyors maximizes space efficiency, reduces downtime, and enhances operator safety. In other words, the system improves end-of-line productivity without compromising performance. For example, in facilities where changeover speed and reliability are critical, this configuration proves highly advantageous. Moreover, the system can be adapted to various formats with minimal reconfiguration.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used filling line for beer GAI up to 900 bph year 2017
The used filling line for beer GAI up to 900 bph, year 2017, delivers a highly efficient and precise technical solution for the bottling sector. Furthermore, this Filling line for beer GAI ensures high performance and adapts to various production needs, meeting the highest quality standards required by industry operators.
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Main technical features of the Filling line for beer GAI
The Filling line for beer GAI operates at a speed of 900 bottles per hour (BPH), which optimizes medium productions. Moreover, the glass bottles support formats of 0.33 L, 0.50 L, and 0.70 L. This system processes beer using isobaric filling, thereby preserving the product’s organoleptic characteristics with precision.
The labeling process precedes filling, thus enhancing efficiency and order in the production line while simultaneously optimizing operational flow..
Filling monoblock
The GAI MLE441-BIER-003 filling monoblock, built in 2017, integrates several essential functions for the bottling process:
4 rinsing grippers prepare and sanitize the bottles.
4 filling valves deliver precise and rapid dosing.
1 capping head accommodates caps measuring 26.5×5.9.
The monoblock measures 3650 mm in length, 1300 mm in width, and 2200 mm in height. Additionally, it consumes 6 kW of electricity, operates at 400 Volts, and runs at a frequency of 50 Hz. Therefore, this technical profile supports flexible installation compatible with standard industry infrastructure.
Labeling machine in the Filling line for beer GAI
The Enos SIRIAM labeling machine, from 2016, applies labels to the front and rear of bottles using a linear system. Furthermore, the automatic glue level adjustment system utilizes rollers for precision.
The optical centering system, based on photoelectric technology, applies labels accurately. In addition, the electronically managed head adjustment allows for quick and reliable configuration.
The labeling machine measures 2405 mm in length, 2200 mm in width, and 1690 mm in height. It also consumes electricity at 400 Volts and operates at a frequency of 50 Hz.
Operational state and advantages
The Filling line for beer GAI operates effectively and integrates seamlessly into an existing production line or constitutes a new one. Moreover, the GAI monoblock and Enos labeling machine work together to create a smooth production process, minimizing downtime and maximizing productivity.
This line serves breweries requiring a compact, reliable, and high-performing solution. Likewise, its technical configuration handles various types of bottles and products, offering great production versatility.
Conclusion
The used filling line for beer GAI up to 900 bph, year 2017, provides an excellent option for those seeking reliable and high-performing equipment. Its technical features and operational state enable immediate implementation, thereby addressing the efficiency and quality needs of the current market.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used aseptic filling line Tetra Pak A3 FLEX 200S up to 7000 l/h
The Used aseptic filling line Tetra Pak A3 FLEX 200S up to 7000 l/h provides an advanced solution for the aseptic bottling of dairy products and fruit juices. Consequently, this line fills 200 ml Slim Brick containers, ensuring high production efficiency and maintaining the sterility of the product throughout the entire packaging process.
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Line Features of the Used aseptic filling line Tetra Pak A3 FLEX
The bottling line operates with a capacity of up to 7000 liters per hour, ensuring high standards of safety and quality. Furthermore, the aseptic system prevents bacterial contamination, making this solution ideal for packaging sensitive liquids. Additionally, the line includes a conveyor system that facilitates the smooth transfer of containers between different processing stages, ensuring an uninterrupted workflow.
Machines Included in the Line
Tetra Pak A3 FLEX 200 ml Slim Filler (year 2006)
The Used aseptic filling line Tetra Pak A3 FLEX relies on the Tetra Pak A3 FLEX filler, which aseptically fills 200 ml Slim containers. Moreover, this machine utilizes an advanced sterilization system to guarantee the microbiological safety of the packaged product. The filling process ensures precision, thereby minimizing waste and maintaining accurate dosing.
Tetra Pak Straw Applicator 22 (year 2009)
The Tetra Pak Straw Applicator 22 automatically affixes straws to 200 ml Brick containers. As a result, its integration into the production line enables precise and fast application, improving the product’s ergonomics for the end consumer.
Flow Management and Buffering: Tetra Pak Accumulator ACHX30-0500-47M (year 2010)
The ACHX30-0500-47M accumulator optimizes production flow by regulating container transport between different processing stages. In addition, this component ensures a continuous workflow, preventing interruptions and maintaining a consistent production rate even when downstream machinery operates at variable speeds.
Tetra Pak Cardboard Packer 70 (year 2003)
The Tetra Pak Cardboard Packer 70 packages Brick containers into transport cartons. Consequently, the automated system enables fast and efficient packaging, protecting units during transportation and facilitating distribution logistics.
Aseptic Filling Process in the Used aseptic filling line Tetra Pak A3 FLEX
The entire system performs aseptic filling, a technology that maintains product sterility without requiring refrigeration. Specifically, the process sterilizes the container before filling, preventing bacterial contamination and ensuring an extended shelf life.
Safety and Compliance
The Used aseptic filling line Tetra Pak A3 FLEX incorporates advanced safety systems to protect both operators and the product during processing. Additionally, each machine complies with the sanitary and hygiene regulations required by the food industry, ensuring safe production in line with international standards.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used end of line TMG up to 1200 box-hour
Case Erector with Hot Glue Sealing
Firstly, the TMG case erector features hot glue bottom sealing. It includes, notably, a Nordson glue heater. This allows for the formation and sealing of various carton sizes. Additionally, the machine has a painted iron frame. It also comes with safety protections. Importantly, it is capable of producing about 1200 cartons per hour. This equipment complies with CE standards as of 2018 and is provided with a manual. Consequently, this offers an efficient packaging solution.
Case Packer with Mechanical Movement
Moreover, the TMG case packer has a mechanical movement on axes. It’s designed for precision and adaptability. It can have, for example, two bottle grab heads (6+6) or one with 12 heads. This setup accommodates different bottle diameters. Furthermore, the entry bench is made from stainless steel, indicating a robust machine. With a rate of about 480 cycles per hour and equipped with safety protections, it adheres to 2018’s CE regulations.
Case Sealer for Efficient Sealing of the End of line TMG
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Furthermore, the TMG case sealer ensures accurate top sealing with hot glue. It includes an automatic carton separator. A pneumatic piston operates the rear flap closure. It allows for manual adjustments for various carton sizes. Equally important, it achieves a rate of 1200 cartons per hour. This machine emphasizes sealing efficiency and reliability. With lateral safety protections, it meets the 2018 CE standards and is also provided with a manual, presenting an optimal solution for end-of-line operations.
Conclusion of the End of line TMG
Lastly, choosing “Used end of line TMG up to 1200 box-hour” machinery is strategic for enhancing packaging efficiency. Furthermore, the integration of a case erector, packer, and sealer meets not only safety standards but also offers operational flexibility. These machines are ideal for enterprises aiming to boost productivity and uphold high-quality benchmarks. In summary, TMG’s technology features comprehensive safety and operational efficiency, effectively addressing the demands of the bottling industry and ensuring top performance and reliability over the long term.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, operating hours: 500 h, Used Water Complete Bottling Line Flat Drinks 300 bph 18.9L CapSnap
The CapSnap Adapta Series is a modular integrated bottle washing, filling, and capping system. It is the perfect solution for medium-sized HOD water bottling operations. Designed for adaptability – these machines can be configured to handle both 3-Gallon and 5-Gallon bottles. This complete system effectively handles 300 – 600 BPH.
Manufacturer: CAP SNAP – Portola – USA
Year of production: 1999 (completely refurbished in 2015 and since then it has worked only 500 hours)
Capacity: 300 bph
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Required energy sources: air 6 bar, power 40 kW, cleaning water supply 2 bar and filling water supply
Line composition:
Semi-automatic cap removal device: This device is used to remove caps from bottles.
Entrance conveyor: On this conveyor belt, the bottles are manually placed.
Prewash with cold water through nozzles: This is the first stage of washing, using cold water.
Wash with warm water and detergent through nozzles: This is the second stage of washing, which uses warm water at 50°C with detergent.
Rinse with cold water and disinfectant through nozzles: This is the last washing stage, which uses cold water and disinfectant.
Bottle filling outlet conveyor: The bottles are filled here, two at a time.
UV Filter: The water is filled through a UV filter, which is built into the water inlet of the bottle.
Transport of filled bottles to the capper: Here, the bottles are transported from the filler to the capper.
Dosage caps through disinfectant on the bottle: Here, the caps are disinfected and ready to be put on the bottles.
Bottle cap cylinder: Here the bottle cap is applied.
Output conveyor: From here, the bottles are manually loaded onto pallets.
Each part of this system has a specific role in the process of bottle filling, and all together they form a functional production Used Water Complete Bottling Line.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used Alfatek Complete Line for Wine 5000 BPH
Manufacturer: ALFATEK
Year: 2003
Speed (b / h): 5000
Formats: standard Bordolese – light truncated cone Bordeaux – heavy truncated cone Bordeaux – magnum 1,5L
Rotation direction: Clockwise
Accident prevention: Yes
Manuals available: Yes
Revisions Available: No
Operating status: Function
Bottled product: Wine
Number of Valves: 24
Fill type: Gravity
Type of nozzle: Fixed
Isobaric valve: No
PLC type: Not Existing
Spare parts available: No
Description of the used bottling line:
Used Alfatek Complete Line for Wine 5000 BPH:
1) KOMPASS rinser with 16 spouts
2) Alfateck filler monobloc composed of 24 taps + 4 Arol capping heads (flush).
There are 4 formats available:
– standard Bordeaux
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– light truncated conical Bordeaux bottle
– heavy truncated conical Bordeaux bottle
– magnums 1,5L
3) Newtec glue labeling machine with two stations
4) APE carton former with Nordson gluer
5) APE case packer
6) taping machine
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Processing and Filling Line for Dairy Products up to 20,000 L/Day
This processing line efficiently manages volumes between 15,000 and 20,000 liters of milk per day. Consequently, it ensures high efficiency and the highest quality of finished products. Its capacity thus enables a high daily production return, which is crucial for large-scale operations.
Packaging Capabilities
Moreover, the line’s specialized packaging system adeptly handles various types of dairy products. For example, workers pack milk in 1.0-liter PVC bags at a rate of 2,400 pieces per hour. Additionally, they package yogurt and kefir in 410-gram and 180-gram containers at a capacity of 3,000 pieces per hour, as well as in 0.5-liter and 1.0-liter PET bottles at a rate of 1,000 pieces per hour. Furthermore, workers package sour cream in both 1,000-gram containers and bowls, each at a capacity of 3,000 pieces per hour. Similarly, they pack cheese in 5.0 kg and 10.0 kg containers for fresh cheese, and in vacuum foil from 500 and 1,000 grams for sliced cheese.
Equipment Specifications
Manufacturers in Italy, Slovenia, and Serbia constructed the equipment between 1999 and 2016, showcasing the quality and durability of the machines. Specifically, the milk reception unit features digital counters and foam removal systems updated in 2014. It includes horizontal and vertical tanks with capacities up to 3,200 liters, ideal for storage and cooling.
Fermentation Units and Filling Lines
Insulated duplicators with double walls and planetary mixers support the line’s fermentation functionalities, which are essential for maintaining product uniformity during fermentation. Likewise, automated filling lines distribute sour cream, yogurt, and milk in various packaging formats efficiently, thereby maximizing productivity and reducing downtime.
Equipment Complements and Maintenance
Additionally, the line includes accessories such as a triblender for powdered milk, vacuum packaging machines for cheese, and cooling systems for warehouses. These components are crucial for extending preservation and ensuring food safety. The team has regularly serviced and maintained the equipment until production ceased in 2020, thereby demonstrating a consistent commitment to maintenance and operational efficiency.
In conclusion, these details highlight the line’s capability to produce high volumes and its configuration to ensure versatility and reliability over time, which are key for those operating in the large-scale dairy sector.
List of line components:
Milk receiving unit
Digital counter with foam remover (2014)
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Horizontal tank (lactofreeze) capacity 3.200 l cooling on freon – 3 pcs
Vertical tank capacity 3.000 l – 2 pcs
Unit for pasteurization
Pasteurizer (flow) with retainers capacity 2.000 l
Separator (self-cleaning), capacity 2.000 l
Homogenizer capacity 2.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used Elopak Forming and Filling Line for Liquid Soap up to 4200 Cartons/h
The Used forming and filling line Elopak for liquide soap up to 4200 cartons/h stands as a testament to reliability and performance for discerning industry professionals.
Operational Status and Technical Features
Currently housed in storage, this line accommodates carton formats ranging from 0.25 L to 1.0 L, offering essential versatility in packaging solutions. Furthermore, its fill type, based on weight, ensures accuracy throughout the filling process.
Details on the Filling Machine
The Elopack liquid Soap line boasts a standard A-Style configuration, manufactured in 1995, with a subsequent capper upgrade in 2007. Despite lacking a CE certificate, meticulous testing and thorough cleaning have rendered it in optimal working condition.
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Performance and Key Features of the Elopack liquid Soap line
Capable of processing up to 4,200 cartons per hour for both 1.0 L and 0.5 L bottles with screw caps, and 0.25 L bottles without. Constructed from durable stainless steel with transparent doors, it not only guarantees longevity but also facilitates visual monitoring of the filling process.
High-Capacity Ultrasonic Screw Cap Applicator
Complemented by a Bunker-Elevator Cap Feeder, this feature ensures swift and precise cap application, streamlining operations and minimizing downtime. Moreover, the system’s variable speed capability further enhances its adaptability to diverse production demands.
Dimensions and Weight
With dimensions spanning 4,225-4,600 mm in length, 1,300-1,600 mm in width, and 3,000 mm in height, and weighing 5,200 kg, the Elopack liquid Soap line strikes a balance between robustness and practicality. Additionally, the Bunker-Elevator Cap Feeder stands at a height of 4,600 mm, optimizing spatial utilization.
Conclusion of the Elopack liquid Soap line
In summary, the used Elopak forming and filling line for liquid soap epitomizes excellence in bottling technology. Its combination of high-performance mechanics, meticulous engineering, and adaptability underscores its suitability for meeting the demands of the competitive market. Whether for small-scale operations or large-scale production, this machine stands ready to elevate efficiency and productivity in liquid soap packaging.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used Aseptic Filling Line Tetra Pak A3 FLEX 1000S up to 9000 l h
The Used aseptic filling line Tetra Pak A3 FLEX 1000S up to 9000 l h provides an advanced solution for aseptic bottling of liquid products. Specifically, it can reach a production capacity of 9000 liters per hour. This line ensures maximum efficiency and reliability when filling dairy products and juices. Moreover, its fully integrated aseptic process preserves the organoleptic and microbiological characteristics of the product.
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Main Components of the Aseptic A3 Flex 1000S line
Homogenizer and Sterilizer – 12 tons per hourThe homogenization and sterilization system of the Used aseptic filling line Tetra pak A3 FLEX 1000S up to 9000 l/h stabilizes the product and eliminates microorganisms through controlled thermal treatment. Furthermore, its 12 tons per hour capacity allows it to handle large volumes while maintaining product quality and safety.
Alsafe Tank – AsepticThe Tetra Alsafe tank stores products aseptically before filling. As a result, its food grade certified materials ensure complete isolation and prevent contamination risks.
Tetra Pak CIP System The Cleaning In Place CIP system automates line sanitation. Consequently, it cleans all product contact parts internally, reducing downtime and improving operational efficiency.
Tetra Pak A3 FLEX 1000S Filling MachineThe A3 FLEX 1000S filling machine forms the core of the Used aseptic filling line Tetra Pak A3 FLEX 1000S up to 9000 l h. Specifically, it fills dairy products and juices aseptically in carton containers. In addition, it ensures high dosing precision, thereby minimizing waste and guaranteeing excellent packaging quality.
CAP21 Capping MachineThe CAP21 capping machine seals containers hermetically, thus preventing contamination and extending shelf life. Additionally, its seamless integration with the filling machine maintains an uninterrupted workflow.
ACHX30 Accumulator 47 metersThe ACHX30 accumulation system optimizes package flow along the production line. Consequently, it reduces downtime and enhances overall bottling efficiency.
Tetra Pak Film Wrapper 67 Shrink WrapperThe Film Wrapper 67 shrink wrapper of the Used aseptic filling line Tetra pak A3 FLEX 1000S up to 9000 l/h provides secondary packaging by wrapping products in plastic film. In turn, this step improves logistics and distribution efficiency while ensuring greater protection and stability during transportation.
Filling Line Features of the line
The Used aseptic filling line Tetra Pak A3 FLEX 1000S up to 9000 l h uses aseptic filling technology, which prevents bacterial contamination without preservatives. Furthermore, it supports various liquid products, especially milk, dairy products, fruit juices, and plant based beverages.
By integrating advanced technologies and automated sanitation management, this line delivers high quality standards with optimal production efficiency.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used PET Complete Bottling Line for Water – CSD – 18000 bph represents a highly efficient industrial solution for bottling and packaging still water, sparkling water, and soft drinks in PET containers. This system is engineered to sustain a nominal output of 18,000 bottles per hour in the 2-liter format, providing high operational flexibility even for different bottle sizes with the use of optional format conversion kits.
The entire production cycle of the Used PET Complete Bottling Line for Water – CSD – 18000 bph begins at the preform feeding area, where an automated system consisting of a hopper, tipper, and preform feeder manages the accumulation and efficient transfer of preforms to the blow molder. The blow molding module, equipped with fourteen cavities, employs heating and high-pressure blowing to ensure maximum dimensional and mechanical uniformity of the bottles, optimizing the production throughput of the line.
Transfer of the freshly blown bottles to the next stages is managed by stainless steel air conveyors, which ensure gentle and orderly transportation without risk of deformation, enabling seamless integration between the blow molding and filling sections of the Used PET Complete Bottling Line for Water – CSD – 18000 bph. The sizing of the conveyors, speed regulation, and centralized automation are designed to support the continuous productivity demanded by the beverage industry.
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Core of the line: filling, capping, inspection, and coding
The line is equipped with a premix system for the preparation of CSD and sparkling water, including mixing and carbonation stages. It is designed to integrate CO₂ management and ensure production stability.
The functional core of the Used PET Complete Bottling Line for Water – CSD – 18000 bph is the isobaric filling monoblock, paired with a rinsing station for sanitizing the bottles at infeed. Isobaric filling technology allows the handling of both still and carbonated products, providing dosing accuracy and operational versatility. In particular, the presence of a nitrogen dosing system downstream of the filling phase optimizes product shelf life and quality by reducing oxygen content and ensuring stability for sparkling water and CSD production.
The capping phase uses a rotary capper supplied by an automatic cap elevator, with integrated systems to verify the correct application and presence of the cap. The system’s high reliability is ensured by mechanical synchronization between stages, minimizing the risk of errors even at high speeds. Food safety is further supported by targeted technical solutions that maintain product protection throughout every processing step.
Quality inspection along the Used PET Complete Bottling Line for Water – CSD – 18000 bph is handled by multi-level optical vision and electronic control systems.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used bottling line Cortellazzi for CSD in PET bottles – 8000 bph
General overview of the line
The used Cortellazzi bottling line for carbonated soft drinks in PET bottles 8000 bph delivers an integrated solution for producing soft drinks and sparkling water in 0.50 L and 1.5 L containers. Specifically designed for industrial environments, the system provides a complete technical configuration. It maximizes production efficiency and ensures operational safety by including protection devices and quality control systems at every stage. Moreover, the layout supports continuous operation with minimal downtime.
Filling unit and blow molders
The Cortellazzi Fintec VEGA 40.70.10 isobaric filling monoblock 1998 handles carbonated products while maintaining constant pressure during the filling process. As a result, the system preserves CO2 content and prevents product loss. Two separate blow molding machines feed the containers. A Sidel SBO8 from 1999 ensures continuous high efficiency production, while a Kosme KSB-4000 from 1998 serves as a backup or support unit. In addition, both machines allow quick format changes and stable operation under load.
Carbonator and CO2 management
The Cortellazzi Kristal Mix 1998 controls carbonation and saturates the product with CO2. Consequently, the unit ensures consistency and stability throughout the filling phase. Notably, it also supports fine tuning of pressure and temperature parameters.
Labeling and customization
Three labeling systems carry out specific functions. The Kosme Ekstrahotmelt 12TS1E1 1998 applies labels using hot melt glue. Meanwhile, the KHS Carmichael 1995 handles traditional label application. Furthermore, the Esleeve ESM 3200M 2004 applies shrink sleeves to PET containers in various formats. Together, these machines offer flexible labeling solutions for different product lines.
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Quality control and heat tunnel
The Krones Miho module 2008 inspects containers and labels, detecting any defects or irregularities. If necessary, the system can reject non compliant items without interrupting the production flow. Then, the Krones Shrinkmatt 3000 tunnel 2008 uses steam to shrink the sleeves uniformly onto the containers. In particular, this tunnel guarantees even heat distribution, preventing sleeve distortion.
Secondary packaging
The Dimac Bluestar F30 2007 wraps products into shrink film with speed and precision. As such, this unit optimizes grouping and prepares the packs for palletizing. Additionally, it minimizes material waste and ensures a clean wrap.
Handle and cap application
The Twin Pack MGE 1997 applies handles to the grouped bottles. Simultaneously, the Bortolin Kemo 1997 feeds caps consistently and ensures uninterrupted sealing of containers. This way, the two systems maintain rhythm and alignment on the line.
End of line and automation
The Keber Meg Arm palletizer 1998 arranges the finished packs onto pallets.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, operating hours: 46,138 h, Used Tetra Pak Bottling line for UHT Milk 7500 bph, engineered specifically for the aseptic processing and packaging of UHT milk products in 200 ml Slim carton formats. This industrial bottling line consists of original Tetra Pak machinery, including the Tetra Pak TBA/19-10V aseptic filler, integrated with a Tetra Pak automatic conveyor system equipped with Easy Ride accumulation, an automatic straw applicator (TSA 21), and a secondary packaging unit (CBP 70). Each component is engineered for continuous operation and seamless integration, ensuring product safety, operational efficiency, and compliance with international standards for long-life dairy products.
The entire line is built for aseptic processing, managing the forming, filling, closing, accessory application, and secondary packaging of UHT milk in a fully automated sequence. The process ensures high levels of product hygiene, packaging integrity, and line efficiency, supporting industrial-scale operations.
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Aseptic Filling Section and Product Handling
At the heart of this line is the Tetra Pak Tetra Brik Aseptic TBA/19 – 10V filling machine, dedicated to producing 200 ml Slim cartons. The aseptic configuration includes a packaging material sterilization process using a hydrogen peroxide (H₂O₂) bath, followed by drying with sterile air. This ensures the complete microbial decontamination of the carton’s internal surfaces before filling.
Filling occurs inside a controlled sterile chamber, which maintains positive pressure isolation from the external environment, guaranteeing the microbiological safety of the UHT milk during packaging. The filling system utilizes a high-precision volumetric dosing head with electronic flow and level control, ensuring consistent, repeatable filling for every package.
Sealing of the carton (both longitudinal and top) is achieved through heat sealing, ensuring tight closure and package integrity. All main mechanical operations are managed by an integrated automation system, which continuously monitors and controls temperature, pressure, and exposure times for each critical phase of the cycle.
Automation, Quality Control, and End-of-Line
This Used Tetra Pak Bottling line for UHT Milk 7500 bph is fully automated via a centralized control panel, with real-time management of all operational parameters for the filler and connected machinery. Each section is equipped with sensors, photocells, safety devices, and operator panels for process diagnostics and fine-tuning. The machines communicate through standardized fieldbus systems and hardwired connections, ensuring perfect synchronization during format changes or start-stop cycles.
Product transport is handled by the Tetra Pak Package Conveyor 21 system, integrated with Easy Ride accumulation. This guarantees smooth handling and continuous alignment of cartons between each stage, providing a buffer of approximately 3 minutes to compensate for minor downstream stoppages and to prevent carton tipping.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used KHS Bottling Line Up to 19000 bph for 1.5L Soft Drinks
Introduction to Efficient Bottling Technologies
Initially, the soft drink industry continuously seeks efficient and reliable bottling solutions to meet the growing demand. Consequently, this industry’s dynamic nature necessitates high-capacity, technologically advanced bottling lines. Therefore, the KHS Bottling Line up to 19000 bph, with a capacity of up to 19000 bottles per hour (bph) for 1.5L PET containers, offers an exceptional solution. Moreover, it incorporates state-of-the-art technology to ensure a seamless and high-quality production process, which is crucial for businesses aiming to enhance their production efficiency.
Comprehensive Component Overview of the KHS Bottling Line up to 19000 bph
Firstly, the line comprises a series of specialized machinery, each designed for specific stages of the bottling process. Beginning with the Blow Molding Machine, model BLOWMAX 10 from 2009, it plays a pivotal role in the initial stage of PET container efficiency of the KHS Bottling Line up to 19000 bph and precision in bottle formation are unmatched. Ensuring the production line’s smooth operation. Subsequently, the Box Tipper and Air Conveyors, both produced in 2009, are designed to transport containers gently and accurately to the next stage, preventing any potential damage or disruption in the workflow.
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Filling Technology of the KHS Bottling Line up to 19000 bph
Central to the KHS Bottling Line up to 19000 bph is the Filling Monoblock, model INNOFILL DRV from 2007. Which employs isobaric filling technology. This advanced system is designed for the precise and consistent filling of carbonated soft drinks, a critical aspect of maintaining product integrity and meeting the industry’s stringent quality standards. Furthermore, the technology of the KHS Bottling Line up to 19000 bph ensures that each bottle is filled accurately, with minimal waste, and with maximum efficiency.
Ensuring Product Quality
Importantly, quality control is paramount in the bottling process. This KHS Bottling Line up to 19000 bph includes two advanced Inspectors, models INNOCHECK FHK and INNOCHECK ETK, introduced in 2007. The former focuses on inspecting containers to ensure they meet all required specifications before filling. In contrast, the latter of the Khs Bottling Line up to 19000 bph examines the labeling process. Ensuring that each product is correctly labeled and meets visual quality standards. These quality control measures are essential for maintaining the high standards expected in the soft drink industry.
Labeling and Final Packaging of the Khs Bottling Line up to 19000 bph
After filling and quality inspection in the KHS Bottling Line up to 19000 bph, the Labeling Machine, model INNOKET NEO from 2007, provides flexible and precise labeling solutions. This stage is crucial for product identification and branding in the competitive soft drink market.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, operating hours: 18,220 h, Used Tetra Pak complete bottling line up to 9000 bph
General characteristics
The used Tetra Pak bottling line, with a capacity of 9000 bottles per hour, has a configuration that responds to different production needs. Founded in 2004, this line has accumulated 18,220 hours of work, a testament to its durability and reliability. The backbone of the system is the TT3 180v XH OSO filling machine, capable of handling TETRA TOP formats, thus providing versatility without compromising operational efficiency.
Packaging
The TCBP70 cardboard packaging machines, both 110v with 8516 working hours and 100v with 12770 working hours, support different packaging configurations, in 2×4 and 3×6 formats respectively, adopting the Wrap Around technique for maximum protection during distribution.
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Additional components of the Used Tetra Pak line
The inclusion of a granulate container (GS) and a conveyor lubrication unit (CLU-20) indicates a design attentive to maintenance and operational efficiency. These components are essential to maintain optimal performance and extend the life of the line.
Capacities and Configurations
The used line can handle a range of formats ranging from the smallest 250ml bottles up to 1000ml ones, thus offering great adaptability to market needs. The configuration of the line can be modulated according to production needs, TETRA TOP batches.
Final Considerations
This detailed analysis of the used Tetra Pak bottling line with a capacity of 9000 bph offers a complete picture of the capabilities and technical considerations for industry experts, providing all the information necessary for a possible integration or improvement of their production lines.
This equipment produces simultaneously both formats 250ml and 1000ml, as shown in the video
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used Bottling Lines for edible oil 6000 bph
General Configuration of the Bottling Line
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The Used Bottling Lines for edible oil 6000 bph line processes edible oil in 1-liter PET bottles, operating at a nominal speed of 6000 bottles per hour. The configuration includes equipment from multiple manufacturers, integrated to ensure continuous operation and reliability in filling, labeling, packaging, and palletizing. Operators correctly shut down the entire system in December 2022. At present, the machines are dismantled and stored in suitable conditions. Consequently, this line is immediately available for relocation and reuse. Overall, the structure represents a compact yet complete solution for medium-scale production.
Container Formation: KOSME Blow Molding Machines
The Used Bottling Lines for edible oil 6000 bph line includes two blow molding machines from KOSME, model KSB3000, year 2001. Each unit works with a preform box and an automatic transport system that feeds the blower. As a result, the system supports on-site bottle production. Therefore, it reduces logistics costs and improves plastic material handling. In addition, the dual-machine setup enhances production continuity and minimizes downtime.
Cooling System: MTA Chiller and Air Conveyors
An MTA chiller, model TAE 051, year 2000, cools the molds in the blow molding machines. Moreover, KOSME air conveyors, model L2000, year 1999, made of AISI 304 stainless steel, transfer the blown bottles to the filling monoblock. Notably, the system includes electrical cabinets with integrated PLCs and built-in air filters. Thus, it ensures effective airflow control and maintains consistent air quality. From a technical standpoint, this contributes to long-term reliability and hygienic conditions.
Filling Monoblock: ICS RVP-12/ZS-3N
The ICS filling monoblock, model RVP-12/ZS-3N, year 1995, serves as the core of the Used Bottling Lines for edible oil 6000 bph. This machine doses edible oil with precision, ensuring product integrity and consistent fill volumes. Furthermore, the system synchronizes with upstream and downstream units. Consequently, it enables stable operation even under variable load conditions. Likewise, its mechanical construction supports easy maintenance and spare part replacement.
Labeling Machine: ICS with Cold Glue
An ICS labeling machine, model ERG-6/2/2, year 1995, applies paper labels using cold glue. Specifically, the machine ensures proper adhesion on PET containers. Additionally, it supports the 1-liter format used throughout the line. In practice, this technology remains widely adopted for edible oil packaging. Therefore, the labeling unit integrates efficiently into the overall production layout. To sum up, it provides a cost-effective solution without compromising performance.
Internal Handling and Packaging
ICS conveyor belts, installed in 1995, connect all key stations. Subsequently, the line transitions to the packaging phase.
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Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used Bottling Line KRONES for Glass Bottles up to 20000 bph
Introduction to the Bottling Line KRONES
Initially, the used KRONES bottling line for glass bottles is highly sought after in industrial settings due to its reliability and efficiency. Comprising a range of top-tier components, the Complete Bottling Line KRONES ensures seamless performance, effectively meeting the stringent demands of high-volume production.
Main Components
Firstly, the KRONES K-131-669 filling monoblock, manufactured in 2016, stands as the centerpiece of the Complete Bottling Line KRONES. Capable of handling a remarkable 20,000 bottles per hour, it is complemented by the 1998 KRONES 472-072 depalletizer and the 2000 Gronemeyer RINSER 8983-400-4. Consequently, this collective setup facilitates a smooth and uninterrupted workflow from bottle unloading to the filling process in the Complete Bottling Line KRONES.
Quality Control of the Used Bottling Line KRONES
Maintaining product quality is paramount in any bottling operation. Therefore, the 1999 KRONES CHECKMAT inspector plays a pivotal role in this regard in the Complete Bottling Line KRONES. With advanced functionalities encompassing not only level control but also meticulous label inspection, it ensures that every product meets the desired standards. Furthermore, the 2000 ACI TA20 2 AE bottle dryer guarantees that bottles are impeccably prepared for subsequent labeling and packaging stages, effectively eliminating any potential issues that may arise from moisture.
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Labeling and Packaging
Efficient labeling and packaging are essential components of the KRONES bottling line. Consequently, the 1999 KRONES STARTMATIC K-080-669 excels in these areas. With precise label application capabilities, coupled with the ability to print directly onto glass bottles, it not only streamlines operations but also elevates brand presentation in the Used bottling line KRONES for glass bottles up to 20000 bph. Complementing this is the 1999 SMI SMI/7507 case packer and the 1997 FRANPACK Typ 121971214 pallet wrapper, ensuring that products are securely packaged and ready for distribution.
Operational Status and Specifications
The KRONES bottling line is in flawless working condition, and meets the demands of modern production environments. With a remarkable throughput of 20,000 bottles per hour, the line promises to enhance operational efficiency while maintaining product quality. Specifically designed for glass containers and primarily catering to beer production, it guarantees precise and consistent fills, ultimately resulting in superior product quality and customer satisfaction.
In summary, the KRONES bottling line represents a sound investment for businesses seeking to optimize their bottling operations. With its robust construction, cutting-edge features, and proven track record, it is poised to deliver exceptional performance and elevate production standards to new heights.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, operating hours: 50,000 h, Used Bottling Line KRONES with Aseptic Filling 36000 bph
The used KRONES bottling line with aseptic filling 36000 bph provides a highly efficient solution for the beverage and dairy industries, meeting productivity and quality demands in high-capacity production environments. This system ensures the highest standard of sterilization, preserving the organoleptic properties and food safety of the bottled product. Furthermore, it is designed to offer consistent performance throughout long production runs.
The process combines Blow-Fill-Seal (BFS) and wet aseptic technology, ensuring full aseptic integrity throughout the production flow.
Line Speed and Capacity
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The Used aseptic line KRONES processes 36000 bottles per hour (bph), on the format 500 ml, making it suitable for high-capacity production. It handles PET containers and supports various formats, including 0.3 L, 0.4 L, 0.5 L, and 1.0 L. Moreover, the system can adapt from 250 ml up to 1.5 L bottles, offering a broad production flexibility. In addition, this versatility makes the line ideal for different applications in the beverage industry, including milk, juices, tea, and flavored water. As a result, the line adapts easily to various markets and production demands by configuring different container sizes. Therefore, it offers flexibility for a range of product types.
Aseptic Filling Technology in the Used aseptic line KRONES
The line’s aseptic filling system eliminates microbiological contamination. Moreover, the sterilization and filling processes occur while keeping the product sealed in aseptic conditions, minimizing preservatives and ensuring a long shelf life without refrigeration. This process is critical for handling sensitive products like milk and fruit juices, which require advanced sterilization to maintain their nutrients and natural properties. Consequently, the line ensures that all products meet stringent quality and safety standards.
The aseptic filling technology includes electronic volumetric filling valves with an accuracy of ±0.3%, supporting both cold filling at 20 °C and ambient temperature filling.
The system uses a wet sterilization method with peracetic acid (PAA) or hydrogen peroxide, achieving contact times of less than 8 seconds and leaving residuals below 0.1 ppm.
Additionally, the filling environment is maintained at ISO Class 5 cleanliness, using HEPA filtration and positive pressure control, ensuring the highest standards of contamination prevention.
Key Components of the Line
The system manages sterilization with a STORK machine, available in two units. In addition, the system also handles product homogenization with a STORK homogenizer (available in two units). These devices ensure consistent product quality, especially for beverages like milk and juices. As a result, the system achieves uniformity in the final product, improving consumer satisfaction.
The UHT system (Ultra High Temperature) uses the VarioDose Krones to treat the product at high temperatures, eliminating bacteria and microorganisms without compromising quality.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used filling line for beer in cans 25000 cph
The used filling line for beer in cans 25000 cph delivers high-speed beer canning across multiple formats. Specifically, it fills 500 ml, 440 ml, and 330 ml cans with standard 202 lids, consistently reaching a capacity of 25,000 cans per hour. Although the line remains installed, it is currently not operational. Nevertheless, all components remain in excellent working condition.
Empty can feeding system
To begin with, a Linker DPG-500 depalletizer, built in 2012, unloads empty cans at the start of the line. Subsequently, rope conveyors from Linker (model RC/KHS, 2012) transport the cans to a Triplexrinser TR/KHS rinser, also from 2012. In this section, the system moves cans smoothly and prepares them efficiently for the next stage. As a result, the line ensures gentle handling while maintaining productivity.
Filling and seaming
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Next, the KHS Innofill DVD 60 filler, installed in 2017, performs the filling process using 60 dedicated valves. In parallel, a Ferrum F08 seamer seals the cans, while an NSM 30A lid feeder supplies lids with precision. Consequently, this configuration ensures accurate dosing and secure sealing at high throughput. Notably, the filling and seaming block is among the most recent upgrades to the line.
Pasteurization and quality control
After sealing, the product passes through a KHS Innopro KZE flash pasteurizer, installed in 2017. Additionally, this unit includes a 5000-liter buffer tank to stabilize the process. Meanwhile, a KHS Innocheck fill level inspector (2012) continuously monitors the liquid level in each can. In doing so, it guarantees compliance with rigorous quality standards. Therefore, the pasteurization and inspection phases preserve both safety and consistency.
Secondary packaging and handle application
Once the cans are processed, a KHS Innopack Kisters SP 050 B2 multipack packer (2012) wraps them using shrink film—either printed or transparent. It operates on a double-lane system at 50 cycles per minute. Moreover, a KHS CSM 050-02 handle applicator (2011) applies handles at the same speed, which facilitates later transport. In other words, the secondary packaging setup optimizes the line for retail and logistics needs.
Tray packing and shrink wrapping
Following multipacking, the line uses a KHS Innopack Kisters TP 035 B2 tray packer (2012) to place packs into trays at 35 cycles per minute. Then, a KHS Innopack Kisters FS-AL shrink wrapper (2017) applies shrink film to stabilize the load. Thus, the packs remain secure and compact throughout distribution. Furthermore, both machines maintain high reliability under continuous operation.
Palletizing and end-of-line operations
At the end of the line, a KHS Innopal MPH 1-1 palletizer (2012) stacks trays without using interlayers. This simplifies the palletizing process while saving materials. Subsequently, a Fiat MFP pallet wrapper (2017) secures the stacked trays with stretch film.
Listing
Fumane (Verona)
1,630 km
Complete Bottling Line
Call
Condition: used, Used Plant SPADONI for Beer Processing over 700 hl per year
Machinery for Beer Production in this SPADONI Beer Processing Plant
The SPADONI beer processing plant, with a capacity of over 700 hl per year, incorporates highly specialized machinery that enhances efficiency and precision in every stage of the production process. Since 2012, this plant has integrated advanced solutions for milling, brewing, cooling, and fermentation, allowing operators to maintain maximum control of production parameters.
Milling and Steam Generation
The Spadoni malt mill, manufactured in 2012, processes malt at a rate of 200 kg/hour. It crushes malt with adjustable granulation, thereby optimizing the extraction of fermentable sugars. Additionally, the Thermindus LPG steam generator, installed in the same year, delivers the necessary heat for brewing and pasteurization operations. As a result, it ensures stable and reliable thermal control.
Brewhouse and Thermal Management
The core of the plant features the Spadoni MBS 500 brewhouse, which operates with the capability to perform a double batch per day. Since 2012, this system has facilitated a continuous and high-performance wort production process. Furthermore, the 1,000 L hot water tank, produced by Spadoni Srl, supplies adequate thermal energy to support the brewing cycle.
For efficient wort cooling, the plant contains a Spadoni plate heat exchanger and wort aerator, which has been in operation since 2012. This component rapidly reduces the temperature while ensuring proper oxygenation before fermentation. Moreover, the 10 hl hot and cold water storage tanks, constructed by Spadoni Srl, optimize thermal management during production, thus guaranteeing operational stability.
The 1,400 L cold water tank by Alfalaval further enhances the thermal management system by supplying refrigerated water essential for rapid wort cooling. Consequently, the plant maintains consistent processing conditions.
Fermentation Cellar
The fermentation cellar accommodates approximately 700 hl of annual production capacity. It includes tanks that effectively regulate and maintain the necessary temperature levels.
The 2012 Spadoni fermenters, each featuring a usable volume of 11 hl, were manufactured by Spadoni Srl and correspond to the SDF1000B model. Their insulated construction, which provides a total capacity of 1,295 liters, ensures superior thermal stability during fermentation. Additionally, the cellar houses two 13 hl fermenters, produced in 2014 and 2016 by Ricci Engineering, along with an extra 6 hl fermenter from 2012. As a result, operators can manage production volumes with precision.
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Temperature Control
To regulate fermentation temperature, the plant includes a 2012 fermenter temperature control panel, which allows for accurate monitoring and adjustment of fermentation parameters. In addition, the 2012 MTA glycol fermenter cooling unit maintains optimal temperature throughout the fermentation cycle, preventing any thermal fluctuations that could affect final product quality.
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