Gear Hobbing Machine - Horizontal

MONNIER & ZAHNER KOEPFER MZ 120

Condition: excellent (used), Year of construction: 2009, functionality: fully functional, Technical details max. wheel diameter 2-45 mm gear width 250 mm max. module 1,5 mm min. module 0,5 mm Isdpox Ux Susfx Ag Ujht Control Fanuc 18i-MB weight of the machine ca. 2,2 t dimensions of the machine ca. 2100 x 1440 x 1700 m Additional information The combined CNC gear hobbing and worm milling machine KOEPFER MZ 120 is characterized by its flexible usability and is used in the small module area. Just by swiveling the milling spindle from the horizontal to the vertical position and selecting the corresponding operating mode of the CNC control, the worm milling machine becomes a gear hobbing machine and vice versa. CNC control Fanuc 18i-MB (Dialog/ISO) CNC axes = X-axis plunge axis Z-axis longitudinal axis C-axis workpiece spindle B-axis tool spindle V-axis loader axis longitudinal A-axis swivel axis tool spindle head (included as an option) Y-axis shift axis (included as an option) With the following production programs: Worm milling Hobbing Worm hobbing Bevel gear and spur gear milling Bevel gear hobbing Milling cycles = straight, oblique, crowned toothing, radial, radial-axial, co- and counter-rotating milling, roughing, finishing, worm gears, straight-toothed bevel gears, face gearing (option only in the partial process) Worms [Equipment] Coolant tank 300 liters KF with LNS Turbo MS 250 Chip conveyor, built in 2021!!! Kraft and Bauer fire extinguishing system Spiral conveyor Machine documentation [Technical data] Workpieces: Workpiece diameter 2-45 mm Max. workpiece length 250 mm Tooth length 150 mm Max. module in steel= 1 mm (gear hobbing) 1.5 mm (worm milling) 0.5 mm (bevel gear hobbing) Tools: Cutter diameter= 16-32 mm (gear hobbing) 40-63 mm (worm milling) Machine: Max. setting angle of milling head= +/- 45° (gear hobbing) +/- 30° (worm milling) Shift travel= 34 mm (manual adjustment) 34 mm (CNC axis) Collet/retraction mandrel W 20 Max. speed of workpiece spindle 770 rpm. Milling spindle drive 0.55 kW Max. milling spindle speed 8000 rpm Axis drives = X-axis (plunging) / travel 80 mm via CNC Z-axis (longitudinal feed) / travel 190 mm via CNC C-axis (workpiece axis) via CNC Rapid traverse = X-axis 6000 mm/min. Z-axis 6000 mm/min. Hydraulic unit 0.37 kW

Condition: new, Year of construction: 2023, functionality: fully functional, travel distance X-axis: 1,000 mm, travel distance Y-axis: 600 mm, travel distance Z-axis: 650 mm, controller manufacturer: Heidenhain, controller model: TNC640, Control : Heindenhain TNC 640 Technology : Direct drive Speed : 12,000 rpm Power : 30 kW Torque : 176 Nm Taper : SK 40 Toolchanger : 40 stations Working area Movement X : 1,000 mm Movement Y : 600 mm Movement Z : 650 mm Fixed Table (X/Y) : 1,100 x 600 mm Load capacity : 1,200 kg Isdpfx Astpm Steg Uoht Others Rapid traverse (X/Y/Z) : 36/36/32 m/min

Condition: used, Year of construction: 2002, grinding diameter 350 mm grinding length 1000 mm centre height 175 mm dimensions of the machine ca. 3,6/3,5 m Photos of identical machine with centre height 225mm Base: Kellenberger Kel-Varia UR175-1000 Kelco 120 Grinding head UR with T1-T2-T3 Basic equipment: -T1 500mm grinding disc diameter -T2 400mm grinding wheel diameter -Infinitely variable, high-resolution axis -Marposs measuring device for tool measurement -Active longitudinal positioning -GAP on T1 and T2 from ELASO contactless integrated in the control interface Semi-automatic balancing from ELASO integrated into the control interface -Tailstock with manual retraction -MK5 workpiece headstock with short taper DIN 55026 Belt-driven internal grinding device Options at an extra charge: - New high-precision workhead with torque drive - Internal grinding device for high-frequency spindles diameter 120mm -HF internal grinding spindle Fischer MFM-1224/42/31 D-21 -HF spindle with HSK holder 24,000 rpm with integrated GAP sensor. (delivery time) -CNC-controlled C-axis non-circular grinding -hydrostatic threaded spindle in x -new hydrostatic unit with only 1 pump and pressure accumulator thus better energy efficiency. -monitoring of the water content in the hydrostatic system -Suction system Further options available on request Mechanical overhaul: -Complete machine overhauled according to Kellenberger measurement protocol -New service-friendly cab -repainting Electrical overhaul: -New modern CNC CIRCULAR GRINDING MACHINE control with BEMA rough grinding surface -New control cabinet -New drive technology -Replacement of all electrical cables Berus pressure switches etc. -New absolute glass scales in x and z -New absolute rotary encoder (for B-axis) Control system: The grinding software consists of a basic licence and various options that are possible depending depending on the equipment of the machine. Basic software - External and internal pendulum grinding - External and internal plunge-cut grinding - External and internal pendulum grinding - External and internal plunge-cut grinding - External and internal taper pendulum grinding - External and internal radius grinding, radius dressed on disc - Semi-automatic pendulum grinding - Workpiece zeroing - Grinding wheel zeroing - Measuring the dressing diamonds - 2 moulding diamonds - 1 shaped diamond or dressing roll (dressing roll required) - Moulding roller (dressing roller required) - 3 Flat dresser Ihjdpfxouxfucs Ag Uot - Corrections - Z-position measurement (probe required) - GAP probing (grinding device required) OPTIONS at an extra charge: Software profile plunge-cut grinding: - External and internal profile plunge-cut grinding with profile disc Profile grinding software: - External and internal profile grinding with straight disc Software thread grinding: - Single and multi-start external and internal thread grinding with thread on the disc disc Dressing. Dressing of single and multi-groove discs. Flank angle freely selectable. Trapezoidal thread grinding software: - Additional dressing of trapezoidal threads possible External and internal non-circular plunge-cut grinding: - External and internal non-circular plunge-cut grinding Non-circular grinding software: A prerequisite for non-circular grinding is that the workpiece axis is equipped with a high-resolution rotary encoder so th...

Year of construction: 2021, condition: new, type: gas-fired with central recuperator max. temperature: 1300°C max. furnace output: approx. 700 kg/h Iodpeg E S Inefx Ag Usht clear door opening (w x h): 600 x 400 mm number of burners: 6 number of control areas: 3 heating capacity: 720 kW el. total connected load: approx. 15 kVA PLC: Siemens S7

Condition: as good as new (ex-display), Year of construction: 2013, operating hours: 1,265 h, functionality: fully functional, spindle speed (max.): 20,000 rpm, turning diameter: 4 mm, Equipment: documentation/manual, rotational speed infinitely variable, Citizen R-series of automatic lathes dedicated to small-diameter machining. This machine is used very little (15800 parts cut). model year 2013. With ASP-04 barfeeder. VAT is not needed if the sales happen outside of Turkey. Ihsdpfxsvtancj Ag Uot

Condition: excellent (used), Year of construction: 2014, operating hours: 5,650 h, functionality: fully functional, machine/vehicle number: 243-0011, CNC AUTOMATIC LATHE TORNOS EVODECO 16/10 with bar-feeder LNS Fanuc 31iB - 5646 hours Manufacturing origin CH Voltage 400 V Netweight 2700 kg Dimensions 2135x1250x2114 mm TECHNICAL DATA Number of axes 10 Number of spindles 2 Main spindle Maximum bar diameter 16 mm Maximum machining length 180 mm Spindle speed 12'000 min-1 Spindle power 15.8 kW Indexing accuracy C-axis 0.001 Counter spindle Maximum bar diameter 16 mm Spindle speeds 12'000 min-1 Spindle power 15.8 kW Indexing accuracy C-axis 0.001 Ihsdpfx Agokhnqgo Ujt Tool gang 1 Number of positions 5 Number of motorized positions 3 Rotating tool speed 8'000 min-1 Tool gang 2 Number of positions 5 Number of motorised positions 3 Speed of rotating tools 8'000 min-1 End attachment Number of positions 4 Number of motorised positions 3 Speed of rotating tools 8'000 min-1 back operation Number of positions 6 Number of motorised positions 6 Rotating tool speed 8'000 min-1 Power supply Supply voltage 400V Errors and omissions excepted-data given without obligation

Condition: used, Technical details: balancing body max.: 800 kg balancing body diameter: 1250 mm Balancing revolution per minute: 190 - 3600 U/min bed length: 2600 mm voltage: 380 V/Hz drive power: 7,5 kw Weight approx.: 1,5 t dimension machine xH: 3,5 x 1,7 x 2,0 m Iedpfx Asu Upp Tog Uoht dimensions electric cabinet: B:650 x T:250xH:800 mm Horizontal balancing machine The balancing machine is used to measure and balance the static or dynamic unbalance of rotors. Balancing body weight max. 800 kg with equal load distribution, i.e. 400 kg per bearing pedestal Power transmission by means of cardan shaft Bearing journal Ø min./max.: 16-95 / 95-180 mm Bearing distance center distance min. 125 mm and shaft end bearing center max. 2070 mm Measured speed: 1st gear = 190 - 650 rpm. 2nd gear = 400 - 1250 rpm 3rd gear = 700 - 2100 rpm. 4th gear = 1200 - 3600 rpm. 2 pick-up blocks whose displacement is manual over the entire bed Schenk measuring device with digital display and some accessories, e.g. many rotor shafts with different Ø and different rotor mounts, please ask! *

Condition: good (used), Year of construction: 2004, Clampable cutter head type (max.) 460 mm Cutter head weight (max.) 150 kg Mounting disc diameter for cutter heads (Ø) 360 mm Mounting cone for cutter heads Nominal diameter Ø 58,227 mm travel -z axis 200 mm diagram-drawing enlargement ±10 - ± 500 µm weight of the machine ca. 2,3 t dimensions of the machine ca. 2 x 1,5 x 2,03 m In the manufacturing process for spiral-toothed bevel gears, the quality of the gear cutting gear cutting tools used plays a decisive role. Particularly in high gear cutting quality and a long service life can only be achieved with precisely can only be achieved with precisely adjusted cutterheads. The Oerlikon cutterhead setting and testing device CS 200 enables quick and easy setting of the individual knives and simple adjustment of the individual knives, it checks the position and documents the measurement results. The measuring sequence on the CNC-controlled testing device is partially automated: The individual actions for carrying out the actions for carrying out the sequence are displayed on the screen via the operator guidance. The positioning of the individual knives in the cutter head and the height of the knife tips is largely automatic thanks to a special sequence and is simultaneously documented by means of a run-out diagram. A subsequent measuring sequence checks the radial position of the inner and outer cutting edges of all knives in the Iodjul Efmjpfx Ag Usht cutterhead. If individual test parameters on the knives do not correspond to the the tolerance specifications, this can be individually repositioned. The combination of semi-automated setting sequence, operator-guided set-up actions and automatic operator-guided set-up actions and automatic measuring sequence, cutterheads can be can be set conveniently, quickly and with high precision. Operator-guided setting and test sequence - Graphic display of the cutter head design and the measurement results with tolerance check - Instructions for the operator in plain text Instructions for the operator in plain text (without coded information) - Simple assignment of the measurement results to the knives - Documentation of the setting and measurement results via printer- Setting and test sequence suitable for ARCON®, RSR, Spirapid, SPIRON®, TRI-AC® types - Interface for neutral data

Condition: used, TECHNICAL DETAILS - Number of axes : 7 - Number of spindles : 2 MAIN SPINDLE - Spindle power : 15 [kW] - Spindle speeds : 5500 [rpm] - Max. bar diameter : 42 [mm] - C axis indexing precision : 0.001 [°] COUNTER-SPINDLE - Spindle power : 15 [kW] - Spindle speeds : 5500 [rpm] - Max. bar diameter : 42 [mm] Ihjdpfx Agouhampo Uot - C axis indexing precision : 0.001 [°] - Travel : 330 [mm] TURNING-MILLING SPINDLE - X/Z stroke : 410/400 [mm] - Y stroke : 200 [mm] - B Axis stroke : -25/+115 [°] - B axis indexing precision : 0.001 [°] - Tool type : HSK40 - Spindle speeds : 30000 [rpm] - Spindle power : 8 [kW] TOOL CHANGER - Auto. Tool Changer type : Parapluie - Tool magazine capacity : 60 - Tool exchange time : 1.2 [sec] - Number of positions : 60 POWER SUPPLY - Supply voltage : 400 [V] WEIGHT & DIMENSIONS - Machine floor space : 3300 x 2900 [mm] - Machine height : 2100 [mm] - Machine weight : 5000 [kg] MACHINE HOURS - Number of working hours : 11659 [h] EQUIPMENT - CNC : Fanuc 31i model A5 - Linear scales - Coolant tank * with high-pressure pump : 70 [bars] * Coolant through spindle - Oil mist extractor : ELBARON RON/A 100 DV - Spindle cooling unit - Workpiece probe : Renishaw OMP40-2 - Parts catcher - 1 NAKANISHI HTS1501S spindle : 150.000 [rpm] - Fire extinguisher * * NB : working order not guaranteed. To have it checked by a qualified organization of the buyer. - Bar puller

Condition: good (used), Year of construction: 1998, table diameter 1800 mm turning diameter 2060 mm swing diameter 2000 mm work height max. 1557 mm power capacity - milling spindle 30 kW workpiece weight 12 t table drive 100 kW gear box 2 Stufen grinding spindle drive 30 kW Ijdpfx Aow H Dkmjg Ueht milling spindle SK50 with Grinding device