Profiling machine

Schlebach PMC 30/80 RS

Condition: like new (used), Year of construction: 2023, operating hours: 300 h, functionality: fully functional, machine/vehicle number: 2022LW160, High-speed roll forming line, equipped with tooling for the production of GELAN and SCHUCO metal profiles used in PVC window frame manufacturing. Machine achieves speeds up to 55 m/min with 6 m profile length production. Maximum processable material thickness is 2.5 mm. Upper and lower shaft diameter is 60 mm, the width between the stands is 360 mm, and each station is driven by an individual gearbox with two cardan shafts. Both upper and lower shafts are driven at each station. The line features 15 forming stands plus two straightening stands (Turkish heads). All forming rollers have a surface hardness of 62 HRC. Additionally, all auxiliary rollers and shafts in contact with the material are induction-hardened to 58–62 HRC (including run-out table rollers and horizontal accumulator rollers). Duedpfoyw Rzajx Akkew A flying cut servo positioning system (DELTA 7.5 kW servo motor, ball screw, and linear guides) facilitates precise length adjustments via HMI. Hydraulic cutting system included. The run-out table features an automatic profile kickout, conveying, and separation system for continuous production without stopping. The horizontal entry accumulator for strip material ensures uninterrupted production, equipped with pinch rollers and individual drives. Double-sided hydraulic decoiler included. The line is equipped with a continuous ink-jet marking system from KONING (Germany). The automatic stacking system is not installed (see photos). The machine features recirculating cooling and lubrication across all 15 stations. Electronics: SIEMENS (PLC, contactors), SCHNEIDER (contactors), DELTA (Taiwan drives and servo). Main electric motors by Siemens. Bearings by SKF. The mechanical frame is stress-relieved and milled for precision. The machine has only been used for test production, having processed just 250,000 m of material (machine is nearly new). It is installed and connected to power; test runs can be arranged on-site. The listed price refers to the machine disassembled and loaded onto a truck. Included is comprehensive documentation with detailed tooling setup instructions for each profile (including detailed assembly drawings of rollers). Model: LW160 Supply voltage: 380 V Installed power: 73.5 kW (consumes only 40% of power when processing 2 mm strip) Frequency: 50 Hz Weight: 16,500 kg Current: 160 A Serial number: 2022LW160 Year of production: 2022 Year of on-site assembly: 2023

Year of construction: 2024, operating hours: 1,452 h, condition: like new (used), functionality: fully functional, 1. PRODUCT RANGE (PROFILE TYPES) The line is equipped with tools and rollers for producing all standard wall and ceiling profiles: • Wall profiles: CW50, CW75, CW100 and UW50, UW75, UW100 • Ceiling profiles: CD60 and UD28 2. TECHNICAL SPECIFICATIONS AND PERFORMANCE Production unit (Rollforming Line): • Production speed: * Up to 60 meters/minute (without punching) o Up to 30 meters/minute (with the production of two holes in the profile) • Input material and thickness: Galvanized sheet DX51D+Z (thickness from 0.50 mm to 0.70 mm) • Coil width: Maximum 205 mm • Power consumption and connection: Total power 14 kW (actual consumption approx. 7 kWh), power cable 5x10 • Compressed air requirement: 8 Bar (consumption during operation only 2 l/min, unit capacity 100 l/min) • Layout of the production unit: 15 m (length) x 3 m (width) x 3 m (height) Automatic packing and palletizing unit (Profile Packing System): Duodpfxjzd Efqe Akkjw • Packing speed: 2.5 packs / minute • Length of finished profiles from 2000 mm to 6000 mm • Power consumption of the packing system: Total power 30 kW (actual consumption approx. 12 kWh), 3-phase connection 380 V • Compressed air for packing: 8 Bar (consumption 7 l/min) 3. DETAILED OVERVIEW OF LINE COMPONENTS 1. Uncoiler • Maximum coil width: 205 mm, outer coil diameter up to 1200 mm • Load capacity: up to 2500 kg • Non-motorized system with integrated safety wire mesh fence. 2. Rollforming Machine • Conventional type with roller change (14–15 forming stations) • Shaft diameter: 40 mm | Maximum width between stands: 197 mm • Roller shafts made of hardened and ground steel, supported at both ends. Upper shafts are adjustable according to sheet thickness with a precise Vernier scale. • Rollers made of high-quality alloy steel S 4140, precision machined and heat-treated to a hardness of 55–57 HRC for extremely long service life. 3. Flying Shear Cutting & Punching Unit • Flying shear, mounted on slides and guide rails for translational movement, driven by a servo motor and gearbox. • Knives/blades made of alloy steel for cold working, hardened to 60–62 HRC (exceptionally clean and precise cutting without deformation). • Protected by a safety fence. 4. Automatic Stacking, Strapping and Palletizing System (GHT-SIC-V3) • Automatic profile joining: Connecting system with straps transfers profiles to a group for stacking. Note: Smaller profiles (e.g., UD28), which are not suitable for machine stacking, are simply placed manually on the operator table. • Automatic strapping machine: High-speed brushless motors, speed up to 65 straps per minute, electronic control of tension force (1–35 kg) and control of strap welding temperature (widths 5, 6 or 9 mm). • Automatic electronic palletizer with forks (Mod. 50kg): Fully electronically controlled movement system along all axes via electro-braking drive with inverters (frequency converters), which ensures extremely smooth acceleration/deceleration and gentle handling of packages to prevent material damage. 5. Advanced CNC/PLC control system • Built-in components from recognized global brands. • Industry 4.0 (IND 4.0 PLC) controller with simple input of parameters (product lengths, quantities) via a central terminal. • Stepless (infinite) regulation of production speed and perfect synchronization of all machines in the line. • Built-in safety modules (Emergency stop).

Condition: like new (used), Year of construction: 2022, operating hours: 10 h, functionality: fully functional, machine/vehicle number: 20150527R, total width: 3,000 mm, total length: 25,000 mm, overall weight: 15,000 kg, type of input current: three-phase, power: 5 kW (6.80 HP), Equipment: CE marking, documentation/manual, Gasparini Rollforming Line for Rainwater Downpipes 90mm and 100 mm – Like New Condition High-quality Gasparini S.p.A. rollforming production line for manufacturing rainwater drainage downpipes, in excellent/like-new condition, designed for continuous and high-efficiency production. Gasparini is an internationally recognized manufacturer of lines dedicated to the gutter and downpipe industry. Technical specifications: 2 profiling stations Produces Ø90 mm and 100 mm downpipe profiles Equipped with a flying hydraulic shear (cut-to-length in motion) for continuous production without stopping Includes a 5-ton decoiler Heavy-duty industrial frame High-precision forming system Fast profile changeover Suitable for galvanized steel, pre-painted steel, aluminum, and copper Designed for high-speed and stable production Advantages: Dedjzhbm Sepfx Akkjuw ✔ Excellent production quality ✔ Continuous operation thanks to the flying shear ✔ Minimal downtime ✔ Low wear – machine in near-new condition ✔ Ideal for manufacturers of gutter systems and rainwater accessories The machine is fully operational and can be inspected while running. Available immediately. For more technical details, videos, or inspection appointments, please feel free to contact us. Location: Romania Condition: Excellent / Like New Manufacturer: Gasparini S.p.A. Application: Rainwater downpipe production