Filter system

REBER SAYSTEMATIC GmbH+Co.KG RESY KBF 1001/1500 RF

Innovative Band Filter Technology for Maximum Process Reliability
The RESY KBF Compact Band Filter System represents a groundbreaking advancement in the field of automatic band filter units.

A key advantage:
There is no relative movement between the conveyor belt, filter fleece, disc wheels, and sludge scrapers. As a result, the filter fleece remains undamaged even with large amounts of chips or dirt particles.

Compared to conventional flatbed filters, the compact band filter offers:

down to 80% less space required
higher level of purity
consistent filtration performance
reduced maintenance intervals
maximum process stability

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Operating Principle of the Compact Band Filter
A robust, endless metal hinge belt is guided in a semi-shell shape over two rotating disc wheels and driven by a geared motor. The filter fleece is positioned between the belt and the wheels.

The contaminated medium is introduced via a central inlet pipe directly into the fully sealed filtration tank. In the calm zone, solid particles settle and form a filter cake.

This filter cake acts as an additional natural filtering layer, continuously improving separation performance.

As contamination increases, the liquid level rises — depending on design, up to 500 mm. When a preset maximum value is reached, the system automatically feeds in fresh filter fleece without interrupting the filtration process.

Simultaneously, the following are reliably discharged:

used fleece
sludge
chips
gross particles

An integrated sensor continuously monitors the diameter of the fleece roll and signals in good time when the roll needs to be replaced.

The entire filtration process operates fully automatically and energy-efficiently.

Custom Configuration for Your Application
The actual filtration performance depends on various process parameters, including:

flow rate
medium (e.g., emulsion, oil, process water)
inlet concentration
desired filtration fineness
particle size and material characteristics

The compact band filter is configured individually based on your technical requirements.

Typical Application Areas
metalworking
grinding processes
turning and milling operations
coolant preparation
process water purification
chip and sludge filtration

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