Gear tooth edge milling machine

Wera Profilator VA 240-R

General
Machine type: Wera VA 240-R Gear Edge Milling Machine
Application: Production of synchronising gear teeth, chamfering of synchronising gears, burr removal
Infeed conveyor: included
Outfeed conveyor: included
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Year of manufacture: 2003
Availability: immediately
Dimensions / Installation area
Dimensions incl. infeed and outfeed conveyor: 4.8 m × 2.4 m × 2.4 m
Detailed dimensions and installation area: Floor space plan in register 2
Weights
Complete machine: 8,500 kg
Mechanics
Workpiece spindle 1 + 2
Spindle bore: 40 mm
Workpiece clamping interface: KK6 (DIN 55021)
Workpiece speed: max. 2,000 rpm
Clamping screw tightening torque: Mₐ = 25 Nm
Tool spindle 1
Tool clamping interface: UTS 50 (Krupp Widia)
Tool speed: max. 3,000 rpm
Clamping screw tightening torque UTS clamp: Mₐ = 40 Nm
Tool spindle 2
Tool clamping interface: UTS 40 (Krupp Widia)
Tool speed: max. 5,800 rpm
Clamping screw tightening torque UTS clamp: Mₐ = 16 Nm
Linear axes
X-axis travel: 1,635 mm
Z-axis travel: 400 mm
CNC resolution: 0.001 mm
Rapid traverse speed X+Z: max. 60 m/min
Tilting angle A2: max. 20°
Vertical stroke Y2: max. 150 mm
Turret angle B2: approx. 20–50°
Swivel angle E2: max. 10°
Cross adjustment X2.1 / X2.2 (option): ± 10 mm
Indexing stroke: depending on cam roller 5–10 mm
Swivel angle B1: max. 15°
Electrical / Drives / Control
Main power connection: 400 V / 50 Hz three-phase / 3~ N, PE
Control voltage: 230 V AC
Auxiliary voltage: 24 V DC
Power consumption: 25 kW
Pre-fuses: 50 A
Main motor workpiece spindle 1: Siemens 1FT 6105, max. 2,000 rpm
Motor tool spindle 1: Siemens 1FT 6086, max. 6,000 rpm
Motor tool spindle 2 (2×): Siemens 1FT 6064, max. 6,000 rpm
NC control: Siemens Sinumerik 840D with OP10

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