Used Bosporas Machinery | Ayika Scaffolding Plank Roll Forming Line for sale (82,676)
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Listing
Ferhatpaşa
3,103 km
Scaffolding Plank Roll Forming Line
BOSPORAS MACHINERY | AYIKASPB-RF
Call
Year of construction: 2026, condition: new, Complete - turnkey roll forming line for perforated scaffolding plank production with high precision and automation. Bosporas Machinery is a manufacturer of coil processing and roll forming lines, delivering high-performance and customized industrial solutions worldwide.
This scaffolding plank roll forming line is designed for the production of perforated steel planks used in scaffolding systems and construction applications. The system provides a complete turnkey solution from coil feeding to finished plank output. Engineered for continuous industrial production, the line ensures high precision forming, consistent perforation quality and reliable long-term operation.
PRODUCTION CAPABILITY
The system is designed to produce:
Perforated scaffolding planks
Anti-slip plank surfaces
Different plank widths and lengths (customizable)
LINE CONFIGURATION
The production line consists of:
Decoiler
Straightener
Servo Feeder
Mechanical Press
Perforating & Embossing Tool / Die System
Roll Forming Machine (multi-station design)
Cutting System
Conveyor & Stacking System
ENGINEERING FEATURES
High precision perforation and embossing system
Servo-controlled feeding for accurate punching
Multi-station roll forming structure for stable shaping
Heavy-duty machine frame for continuous operation
Modular and customizable design
PLC & HMI controlled automation system
OPERATIONAL ADVANTAGES
Turnkey production solution
High efficiency and production speed
Consistent product quality
Flexible production for different plank designs
Short lead time compared to European manufacturers
APPLICATION AREAS
Construction industry
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Scaffolding system manufacturers
Industrial platform production
Infrastructure projects
REFERENCE PROJECTS
Images included in this listing show reference installations of scaffolding plank production lines successfully manufactured and commissioned in different countries. These references demonstrate our proven engineering capability and international project experience. Additional references and technical details can be provided upon request.
THE LINES THAT WE ARE EXPERIENCED:
Guard Rail Production Lines
C, U, Z, And Solar Panel Profile Production Line
Logistic Warehouse Traverse Production Line
Cable Tray Production Line
Market Shelving Production Line
Suspended Metal Ceiling Production Line
Solar Framing And Racking Production Line
Lighting Fixture Body And Lid Production Line
Panel Radiator Top And Side Cover Production Line
Metal Grid And Planks Production Line
Metal Door And Door Frame Production Line
PVC Window Gypsum Board Profile Production Line
Agriculture And Animal Husbandry Practices
Agricultural Vehicle Applications
Painting Plant Panel Production Line
Automotive Industry Applications
Coil Punching Application
Household Appliances Industry Applications
Listing
Grosuplje
1,836 km
ROLL FORMING LINE
ROLL FORMING LINETR 153
Call
Condition: excellent (used), Year of construction: 2019, functionality: fully functional, DESCRIPTION:
Complete production process: hydraulic uncoiling, guided feeding, roll forming, hydraulic post-cutting, and automatic run-out/stacking.
Profile-specific tooling for TR153 / 290 / 870 high-profile sheets.
Full mesh safety guarding around the main forming section.
Siemens PLC/HMI control and Schneider frequency-controlled main drives.
Profile: TR153 / 290 / 870
Standard sheet thickness: 0.70-1.50 mm
Feed coil width: 1,500 mm
Overall / effective width: 900 mm / 870 mm
Profile height / pitch: 153 mm / 290 mm
Maximum profile length: unlimited
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Working speed: 15 m/min
Location of the line: Serbia
Listing
Ferhatpaşa
3,103 km
Turnkey Customized Roll Forming Lines
BOSPORAS MACHINERY | AYIKACRF-Series
Call
Year of construction: 2026, condition: new, Customized roll forming production lines for standard and special steel profiles with turnkey automation solutions. Bosporas Machinery is a manufacturer of coil processing and roll forming lines, delivering high-performance and customized industrial solutions worldwide.
Our custom roll forming lines are designed for serial production of sheet metal profiles directly from coil with high precision, repeatability and production efficiency. We manufacture complete lines according to customer profile drawings, production targets and automation requirements.
From standard profiles to fully customized sections, Bosporas provides turnkey roll forming solutions including coil feeding, punching, forming, cutting, stacking and automation systems.
The systems can be equipped with advanced technologies such as quick cassette change, flexible punching systems, automatic width adjustment and servo-controlled feeding solutions.
⚙️ PROFILE TYPES & INDUSTRIES
We manufacture roll forming lines for a wide range of industries and applications, including:
Highway Guardrail Production Lines
Acoustic Noise Barrier Production Lines
Solar Framing & Mounting Profiles
C, U and Z Profiles
Cable Tray & Cable Ladder Profiles
Logistic Warehouse Traverse Profiles
Market Shelving Systems
Suspended Metal Ceiling Profiles
Solar Framing & Mounting Profiles
Lighting Fixture Body & Lid Profiles
Panel Radiator Top & Side Covers
Metal Grid & Industrial Profiles
Metal Door & Door Frame Profiles
PVC Window & Gypsum Board Profiles
Vineyard / Orchard Posts
Agricultural Equipment Components
Automotive Industry Components
Painting Plant Panel Profiles
Household Appliance Components
Coil Punching Applications
Customized Special Profiles
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⚙️ ENGINEERING FEATURES
Custom machine design based on profile drawing
High precision roll tooling design
Servo-controlled feeding systems
Quick cassette change options
Automatic width adjustment options
Flexible punching and perforation solutions
Heavy-duty machine construction
Modular design for future upgrades
⚡ OPERATIONAL ADVANTAGES
Complete turnkey production solutions
High efficiency serial production from coil
Consistent product quality
Reduced labor and production costs
Flexible solutions for different industries
Short lead time compared to European manufacturers
🏭 APPLICATION AREAS
Construction industry
Storage & logistics systems
Solar energy sector
Agriculture sector
Automotive suppliers
White goods industry
Metal furniture systems
Infrastructure projects
General sheet metal manufacturing
🧩 OPTIONAL CONFIGURATIONS
Fully customized profile design
High-speed punching systems
Automatic width adjustment
Quick cassette change systems
Special tooling packages
Turnkey factory integration solutions

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+44 20 806 810 84
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Listing
Ferhatpaşa
3,103 km
Acoustic Noise Barrier Roll Forming Line
BOSPORAS MACHINERY | AYIKAANB-RF
Call
Year of construction: 2026, condition: new, Complete-turnkey production line for acoustic barrier panels with roll forming, punching and cutting systems.
Bosporas Machinery | AYIKA is a manufacturer of coil processing lines, roll forming lines and press feeding systems, delivering high-performance and customized industrial solutions worldwide.
This acoustic barrier panel production line is designed for the manufacturing of high-quality noise barrier panels used in highway, railway and infrastructure projects. The system provides a complete and integrated solution from coil feeding to finished panel output.
The line includes hydraulic coil car, hydraulic decoiler, straightener feeder with welding unit, hydraulic press, hole punching system, roll forming machine, cutting system and exit conveyors, ensuring continuous and efficient production.
Material Compatibility: CR & HR Steel, Galvanized Steel (HDG), Stainless Steel, and High-Grade Aluminum Alloys
Material Thickness (Steel): 0.50 mm – 3.00 mm
Material Thickness (Aluminum): Up to 4.00 mm
Maximum Coil Width: Up to 1250 mm (Compatible with international standard coil sizes)
Coil Weight Capacity: Up to 10 Tons (High-tonnage decoiler integration)
Production Speed: Variable up to 30 m/min (Optimized for high-volume manufacturing)
Profiling Precision: High-tolerance roll forming with advanced servo-motor technology
LINE COMPONENTS
Hydraulic coil loading car
Hydraulic decoiler
Straightener feeder with tail-to-tail welding system
Hydraulic press (20 Ton)
Hole stamping and notching system
Roll forming machine (22–28 stations options)
Hydraulic cutting system
Exit conveyor system
ENGINEERING FEATURES
CNC machined robust machine structure
High precision roll forming system
Servo controlled feeding system
Hardened rollers (58–60 HRC)
Modular and customizable design
Integrated automation system
ADVANTAGES
Complete turnkey production solution
High precision and repeatability
Continuous and stable production
Short lead time compared to European manufacturers
Custom design according to project requirements
APPLICATION AREAS
Highway noise barriers
Railway acoustic panels
Industrial sound insulation systems
Infrastructure projects
OPTIONAL CONFIGURATIONS
Different station quantities (22 / 26 / 28 stations)
Customized panel design and tooling
Automation and control upgrades
Integration with coil processing systems
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REFERENCE PROJECTS
Images included in this listing represent reference installations of similar acoustic barrier production lines successfully delivered and commissioned in recent years. These projects demonstrate our proven engineering capability and international project experience. Additional references can be shared upon request.
Listing
Άγιος Αθανάσιος
2,779 km
Roll forming line
ROLLFORMING LINE70-308
Call
Condition: used, Year of construction: 1990, Heavy-duty rollforming line
10 stations
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Width: 260 mm
Listing
Ferhatpaşa
3,103 km
Slitting Line | Brand-New Semi-Finished
BOSPORAS MACHINERY | AYIKA20-3-1500 DMT-MD
Call
Year of construction: 2026, condition: new, High capacity semi-finished coil slitting line available with fast delivery and turnkey configuration. Bosporas Machinery is a manufacturer of coil processing lines, roll forming lines and press feeding systems, delivering high-performance and customized industrial solutions worldwide.
FAST DELIVERY ADVANTAGE
Semi-finished machine with accelerated delivery possibility
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Main production stages already completed
Delivery within approximately 75 working days
Much shorter lead time compared to new production
Special opportunity offer
This coil slitting line is currently in semi-finished production status, offering an important delivery advantage for companies looking for faster commissioning and reduced lead times. Since critical manufacturing processes and major components are already prepared, the line can be completed and delivered significantly faster compared to a newly manufactured machine.
The system is designed for high-capacity production and demanding industrial applications. It ensures stable operation, high slitting precision and reliable performance even under continuous heavy-duty working conditions.
TECHNICAL SPECIFICATIONS
Material Thickness: 0.3 – 3 mm
Coil Width: up to 1500 mm
Coil Weight: up to 20 Ton
Slitting Speed: up to 40 m/min
Slitting Accuracy: ±0.1 mm
LINE COMPONENTS
Hydraulic decoiler (20 Ton capacity)
Hydraulic coil loading car
Infeed system with straightener unit
Slitting head with precision knife adjustment
Scrap winding system
Tension unit and separator system
Hydraulic recoiler
Exit system and automation
ENGINEERING FEATURES
High precision slitting performance
Servo-supported and stable feeding system
Robust slitting head with gearbox transmission
Adjustable knife system for different slit widths
Heavy-duty structure for industrial production
Advanced automation system (HMI controlled)
OPERATIONAL ADVANTAGES
Faster delivery compared to newly manufactured lines
Reduced investment waiting time
Reliable and stable production
Suitable for various materials (steel, aluminum, etc.)
Competitive lead time advantage
24/7 after sales support
APPLICATION AREAS
Steel service centers
Coil processing facilities
Sheet metal manufacturers
Automotive and construction industries
Listing
Ferhatpaşa
3,103 km
Highway Guardrail Roll Forming Line
BOSPORAS MACHINERY | AYIKAHG-RF
Call
Year of construction: 2026, condition: new, Complete and turnkey roll forming line for highway guardrail and road safety barrier production with multiple profile options.
Bosporas Machinery is a manufacturer of coil processing and roll forming lines, delivering high-performance and customized industrial solutions worldwide.
This guardrail roll forming line is designed for the production of highway safety barriers and road protection systems with high precision and efficiency. The system provides a complete turnkey solution from coil feeding to finished product stacking. The line is engineered for continuous production, ensuring stable operation, consistent product quality and long-term reliability in demanding industrial environments.
PRODUCTION CAPABILITY
The system can produce various guardrail and support profiles:
2-Wave (W Beam) Guardrail
3-Wave Guardrail
C Post Profile
Sigma Profile
Omega Profile
Ray A & Ray B Profiles
LINE CONFIGURATION
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The production line consists of:
Hydraulic Decoiler (10 Ton capacity)
Straightening Servo Feeder
Hydraulic Press
Stamping Die & Punching System
Roll Forming Machine
Flying Shear Cutting System
Conveyor System
Automatic Stacking System
ENGINEERING FEATURES
High precision roll forming system
Servo-controlled feeding for accurate punching and forming
Heavy-duty machine structure for continuous operation
Modular and customizable line configuration
Advanced automation system (PLC & HMI controlled)
OPERATIONAL ADVANTAGES
Turnkey production solution
High production efficiency
Consistent product quality
Flexible profile production capability
Short lead time compared to European manufacturers
OPTIONAL CONFIGURATIONS
Different profile designs and tooling options
Automation and control system upgrades
Integration with coil processing lines
Custom engineering solutions
APPLICATION AREAS
Highway safety systems
Road infrastructure projects
Construction and public works
Industrial barrier systems
THE LINES THAT WE ARE EXPERIENCED:
Guard Rail Production Lines
C, U, Z, And Solar Panel Profile Production Line
Logistic Warehouse Traverse Production Line
Cable Tray Production Line
Market Shelving Production Line
Suspended Metal Ceiling Production Line
Solar Framing And Racking Production Line
Lighting Fixture Body And Lid Production Line
Panel Radiator Top And Side Cover Production Line
Metal Grid And Planks Production Line
Metal Door And Door Frame Production Line
PVC Window Gypsum Board Profile Production Line
Agriculture And Animal Husbandry Practices
Agricultural Vehicle Applications
Painting Plant Panel Production Line
Automotive Industry Applications
Coil Punching Application
Household Appliances Industry Applications
Listing
Ferhatpaşa
3,103 km
Scaffolding Plank Feeding Line In Stock
BOSPORAS MACHINERYSCF-600-200PR
Call
Year of construction: 2026, condition: new, Ready-to-deliver press feeding line for scaffolding plank production with 4 Ton decoiler, straightener feeder and 200 Ton C-type press. Bosporas Machinery is a manufacturer of coil processing, press feeding and roll forming systems, delivering high-performance and customized industrial solutions worldwide with strong R&D capabilities.
This scaffolding plank feeding line is available from stock and ready for fast delivery. The system is designed for perforating, punching and feeding operations in scaffolding plank production and similar metal forming applications.
The line combines stable coil feeding, precise straightening and high-capacity press performance in a compact and efficient production solution.
Ideal for companies looking for immediate production capacity without long manufacturing lead times.
⚡ FAST DELIVERY ADVANTAGE
Stock machine – ready for shipment
Fast delivery opportunity
Reduced investment waiting time
Ready for industrial production setup
⚙️ TECHNICAL CONFIGURATION
Coil Width: up to 600 mm
Mechanical Decoiler: 4 Ton Capacity
Straightening Servo Feeder System
C-Type Mechanical Press: 200 Ton Capacity
Servo synchronized feeding operation
Heavy-duty industrial structure
🔧 LINE COMPONENTS
4 Ton Hydraulic Decoiler
Straightening Unit
Servo Feeder System
200 Ton C-Type Press
Electrical & Automation System
Operator Control Panel
⚙️ ENGINEERING FEATURES
High precision feeding performance
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Stable straightening and synchronized press operation
Heavy-duty press structure for continuous production
Servo motor controlled feeding system
Compact and operator-friendly design
Suitable for integration with roll forming systems
⚡ OPERATIONAL ADVANTAGES
Immediate availability from stock
Reliable and continuous production
Reduced setup and commissioning time
Flexible use for punching and perforation applications
Short lead time compared to European manufacturers
🏭 APPLICATION AREAS
Scaffolding plank production
Perforated metal production
Sheet metal punching applications
Roll forming pre-feeding systems
Construction industry components
Listing
Agios Athanasios
2,779 km
ROLL FORMING LINE
ROLLFORMING LINE70-305
Call
Condition: refurbished (used), ROLLFORMING LINE
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Listing
Άγιος Αθανάσιος
2,779 km
Roll forming line
ROLLFORMING LINE70-309
Call
Condition: used, Year of construction: 2001, HEAVY DUTY ROLLFORMING LINE
11 STATIONS
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WIDTH: 450 mm
FULL OVERHAUL
Listing
Potpićan
1,851 km
High-speed profiling line (roll forming)
ProfilingLW160
Call
Condition: like new (used), Year of construction: 2023, operating hours: 400 h, functionality: fully functional, machine/vehicle number: 2022LW160, High-speed roll forming line, equipped with tooling for the production of GELAN and SCHUCO metal profiles used in PVC window frame manufacturing.
Machine achieves speeds up to 55 m/min with 6 m profile length production. Maximum processable material thickness is 2.5 mm. Upper and lower shaft diameter is 60 mm, the width between the stands is 360 mm, and each station is driven by an individual gearbox with two cardan shafts. Both upper and lower shafts are driven at each station. The line features 15 forming stands plus two straightening stands (Turkish heads). All forming rollers have a surface hardness of 62 HRC. Additionally, all auxiliary rollers and shafts in contact with the material are induction-hardened to 58–62 HRC (including run-out table rollers and horizontal accumulator rollers).
A flying cut servo positioning system (DELTA 7.5 kW servo motor, ball screw, and linear guides) facilitates precise length adjustments via HMI. Hydraulic cutting system included.
The run-out table features an automatic profile kickout, conveying, and separation system for continuous production without stopping. The horizontal entry accumulator for strip material ensures uninterrupted production, equipped with pinch rollers and individual drives. Double-sided hydraulic decoiler included.
The line is equipped with a continuous ink-jet marking system from KONING (Germany). The automatic stacking system is not installed (see photos).
The machine features recirculating cooling and lubrication across all 15 stations.
Electronics: SIEMENS (PLC, contactors), SCHNEIDER (contactors), DELTA (Taiwan drives and servo). Main electric motors by Siemens. Bearings by SKF. The mechanical frame is stress-relieved and milled for precision.
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The machine has only been used for test production, having processed just 250,000 m of material (machine is nearly new). It is installed and connected to power; test runs can be arranged on-site. The listed price refers to the machine disassembled and loaded onto a truck. Included is comprehensive documentation with detailed tooling setup instructions for each profile (including detailed assembly drawings of rollers).
Model: LW160
Supply voltage: 380 V
Installed power: 73.5 kW (consumes only 40% of power when processing 2 mm strip)
Frequency: 50 Hz
Weight: 16,500 kg
Current: 160 A
Serial number: 2022LW160
Year of production: 2022
Year of on-site assembly: 2023
Listing
United Kingdom
381 km
Automatic Roll Forming Line (Unistrut)
TBCCIRF-2019-2486
Call
Year of construction: 2025, condition: used, functionality: unexamined, Complete Automatic Roll Forming Line (fully compatible with all Unistrut products)
Year of manufacture: 2025
Model: CIRF-2019-2486
Unistrut 41 x 41 and 41 x 21 profile
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Approximately 15 meters per minute
UK / Irish wiring standard (UK wiring schematics, safety pull cord system around main beds)
with 2-ton de-coiler
3-stage, 3-ram punching unit (Hole Size: Approx 12mm × 25mm / Hole Spacing: Approx 50mm centers)
Fully automatic upstroke shear
Auto Hydraulic Logo printer/stamper
Discharge table
Overall Length: Approximately 30 meters
Listing
Ferhatpaşa
3,103 km
Leveler | Precision Straightener
BOSPORAS MACHINERY | AYIKAAYK-LVL Series
Call
Year of construction: 2026, condition: new, High precision sheet metal leveler system with servo-driven technology and customizable thickness and width configurations.
Bosporas Machinery is a manufacturer of coil processing lines, roll forming lines and press feeding systems, delivering high-performance and customized industrial solutions worldwide.
Our precision leveler machines are designed to eliminate internal stresses and ensure perfect flatness in sheet metal processing applications. Equipped with advanced servo motor technology, the system delivers synchronized, stable and repeatable leveling performance for demanding industrial operations.
The machine is engineered as a high-performance solution combining precision leveling, material stability and continuous production efficiency in a compact and robust structure.
The system is equipped with multiple precision straightening rollers supported by backup rollers, ensuring superior flatness correction and internal stress relief across the entire material width. This advanced structure enables consistent, high-accuracy leveling performance even in demanding applications.
THICKNESS RANGE (FLEXIBLE CONFIGURATION)
The system can be manufactured in different configurations depending on application requirements:
0.5 – 2.5 mm
0.4 – 8 mm
1.5 – 10 mm
2 – 15 mm
10 – 20 mm
Custom production is available according to material type, thickness and project requirements.
ENGINEERING & DESIGN
High precision straightening performance
Servo motor driven system for stable and accurate operation
Advanced cassette-type structure for easy maintenance and fast adjustment
Heavy-duty gear transmission system
Bidirectional operation capability (left-right / right-left)
PERFORMANCE
High flatness accuracy
Continuous and stable operation
Reduced internal stress in material
Optimized for industrial production environments
SYSTEM COMPONENTS
Precision leveler unit
Cassette structure
Gear transmission system
Electrical and automation system
Entry / exit conveyor (optional)
OPERATIONAL ADVANTAGES
Excellent flatness and surface quality
High repeatability and process stability
Reduced downstream processing problems
Flexible design for different industries
Short lead time compared to European manufacturers
APPLICATION AREAS
Steel service centers
Cut to length lines
Coil processing lines
Automotive and metal industries
Sheet metal production
OPTIONAL EQUIPMENT
Entry / exit conveyor systems
Automation and control upgrades
Integration with coil processing lines (especially cut-to-length lines)
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Custom engineering solutions
Listing
Ferhatpaşa
3,103 km
Cut to Length Line 3-4 mm 1500 mm 20 T
BOSPORAS MACHINERY | AYIKABOSP 20-3-4-1500 BMTK
Call
Year of construction: 2026, condition: new, Bosporas Machinery | AYIKA is a manufacturer of coil processing lines, roll forming lines and press feeding systems, offering high-quality and customized industrial solutions. High-performance heavy-duty cut to length line designed for precise sheet cutting with advanced configurations and up to 20-ton coil capacity.
TECHNICAL DETAILS
Sheet Thickness: 0.5 – 3 mm / up to 4 mm (heavy-duty configuration)
Coil Width: up to 1500 mm
Coil Weight: up to 20 tons
Cutting / Shear Type: Gear Driven Guillotine Shear, Pneumatic Clutch Eccentric Shear, Hydraulic Shear, Rotary Shear
Line Speed: up to 40 m/min (depending on configuration)
Leveling System: Multi-Rollers Fine Straightener, Precision Straightener (Leveler)
Stacking System: Automatic stacker (single or double stack option)
Material Type: CR, HR, Galvanized, Stainless Steel, Aluminium, Hot Rolled Steel, Cold Rolled Steel
This heavy-duty cut to length line is designed for precise and efficient processing of steel coils with widths up to 1500 mm and coil weights up to 20 tons. The system ensures high accuracy, stable operation and long-term reliability in industrial production environments.
The line consists of integrated units including hydraulic decoiler, coil loading system, leveling unit, feeding system, cutting unit, conveyor system and automatic stacking unit.
CONFIGURATION & FLEXIBILITY
The system can be configured based on production requirements and material specifications:
0.5 – 3 mm standard duty configuration
up to 4 mm heavy-duty configuration
Different cutting technologies can be applied depending on production speed, accuracy and material type:
Gear Driven Guillotine Shear
Pneumatic Clutch Eccentric Shear
Hydraulic Shear
Rotary Shear
The line can also be designed with single or double loop pit systems to optimize line speed, material flow and plant layout.
KEY FEATURES
Heavy-duty design for 20-ton coils
High precision sheet cutting
Advanced leveling system for flatness control
Cutting options
Automatic stacking and conveyor systems
Robust mechanical structure for long service life
ENGINEERING & PERFORMANCE
The machine is built with a robust mechanical structure and high-quality components to ensure long-term operation under heavy-duty conditions. The precision leveling system eliminates internal stresses and improves flatness, enabling accurate and repeatable cutting results.
Advanced automation and control systems provide stable operation, reduced operator dependency and efficient production management.
OPERATIONAL ADVANTAGES
Short lead time compared to European manufacturers
High production efficiency and continuous operation
Low maintenance requirements
Flexible and customizable design
Reliable performance in demanding industrial conditions
APPLICATION AREAS
Steel service centers
Automotive and metal component production
Construction and infrastructure materials
General sheet metal processing
OPTIONAL EQUIPMENT
Double stacker system
Vacuum stacking system
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Coil handling and transfer systems
Advanced automation solutions
*Images included in this listing show reference installations of similar cut to length lines (3 mm and 4 mm thickness ranges) successfully manufactured and commissioned in recent years across different countries. These references demonstrate our proven engineering capability, reliable manufacturing quality and international project experience.
Listing
Ferhatpaşa
3,103 km
Coil Slitting Line 3-4 mm 1500 mm 20 T
BOSPORAS MACHINERY | AYIKABOSP 20-3-4-1500 DMCK-MD
Call
Year of construction: 2026, condition: new, Bosporas Machinery | AYIKA is a manufacturer of coil processing lines, roll forming lines and press feeding systems, offering high-quality and customized industrial solutions. Heavy-duty coil slitting line designed for high precision cutting of steel coils with customizable thickness configurations up to 4 mm.
TECHNICAL DETAILS
Coil Thickness: 0.3 – 3 mm / up to 4 mm
Coil Width: 300 – 1500 mm
Coil Weight: up to 20 tons
Slitting Speed: up to 100 m/min
Slitting Accuracy: ±0.1 mm
Minimum Slitting Width: min. 50 mm
Material Type: CR, HR, Galvanized, Stainless Steel, PPGI, Cold Rolled Steel, Aluminum
This coil slitting line is designed for high-precision slitting of steel coils with heavy-duty capacity and reliable performance. It is suitable for processing materials 3-4 mm thickness, up to 1500 mm width and coil weights up to 20 tons. Available with single or double loop pit configuration to optimize material flow, line speed and production efficiency.
The system consists of fully integrated units including hydraulic decoiler, coil loading car, entry peeler, leveler, slitting head, scrap recoiler, tension system and hydraulic recoiler, ensuring continuous and stable production.
The line is available in different configurations depending on production requirements:
This flexible structure allows the system to be optimized based on material type, thickness and production needs.
KEY FEATURES
Heavy-duty design for 20-ton coils
High precision slitting (±0.1 mm)
Advanced slitting head with precise adjustment system
Hydraulic and automated operation systems
High-speed production (up to 100 m/min)
Robust mechanical structure for long-term operation
ADVANTAGES
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Short lead time compared to European manufacturers
High efficiency and continuous production
Reduced downtime
Customizable configurations
Reliable and user-friendly automation system
APPLICATIONS
Steel service centers
Automotive industry
Construction sector
Metal processing facilities
OPTIONAL EQUIPMENT
Rotary turnstile system
Coil handling and transfer systems
Advanced automation solutions
Custom-designed configurations
*Images shown in this listing include reference installations of similar coil slitting lines (3 mm and 4 mm thickness ranges) successfully manufactured, delivered and commissioned in different countries. These projects demonstrate our proven experience in delivering reliable and high-performance slitting lines worldwide.
Listing
Ferhatpaşa
3,103 km
Complete Turnkey Coil Processing Lines
BOSPORAS MACHINERY | AYIKACTCP-Series
Call
Year of construction: 2026, condition: new, Complete turnkey production lines for slitting, cut to length, combined slitting-cut to length and press feeding systems. Bosporas Machinery is a manufacturer of coil processing and press feeding systems, delivering high-performance and customized industrial solutions worldwide.
We provide complete turnkey coil processing lines designed for modern sheet metal production facilities. Our solutions cover the full process from coil loading and feeding to cutting, recoiling, stacking and automation.
Whether for new factory investments, capacity expansion or modernization projects, Bosporas offers reliable, efficient and customized production lines tailored to your material specifications, production targets and factory layout. From standalone machines to fully integrated automatic systems, we deliver complete engineering solutions with international project experience.
⚙️ AVAILABLE SOLUTIONS
Coil Slitting Lines:
For precise longitudinal cutting of coils into narrower strips with recoiling solutions.
Cut to Length Lines:
For accurate sheet cutting with stacking systems for flat sheet production.
Combined Slitting & Cut to Length Lines:
Flexible systems capable of both slitting coils and producing cut sheets in one integrated line.
Compact Press Feeding Systems:
Integrated decoiler, straightener and servo feeder solutions for press automation and stamping operations.
🔧 LINE CONFIGURATION
Depending on the project, production lines may include:
Hydraulic Coil Loading Car
Decoiler / Uncoiler Systems
Straightener / Leveler Units
Servo Feeder Systems
Slitting Head
Rotary / Hydraulic / Mechanical Shear
Scrap Winder Systems
Tension & Separator Units
Recoiler Systems
Automatic Stacking Systems
Conveyor Systems
PLC & HMI Automation
Safety Systems & CE Compliance Options
⚙️ ENGINEERING FEATURES
Custom machine design according to customer requirements
High precision processing performance
Heavy-duty machine construction
Servo-controlled feeding and automation
Modular structure for future upgrades
User-friendly control systems
Reliable operation for continuous industrial production
⚡ OPERATIONAL ADVANTAGES
Complete turnkey production solutions
Single supplier for the full project
Reduced labor and production costs
High efficiency and consistent product quality
Fast installation and commissioning support
Short lead time compared to European manufacturers
🏭 APPLICATION AREAS
Steel service centers
Sheet metal processing companies
Automotive suppliers
White goods industry
Construction materials production
HVAC manufacturers
Metal furniture and component production
General industrial manufacturing
🧩 OPTIONAL CONFIGURATIONS
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Customized line capacities
Different thickness and width ranges
Full automation packages
Factory layout engineering
Remote support solutions
Spare parts and training packages
📸 REFERENCE PROJECTS
You can see and review our completed (manufactured and installed) projects on our Youtube channel.
For machine videos and references, please visit our YouTube channel. You can search on Youtube as Bosporas Makina / Ayika Group.
Listing
Ferhatpaşa
3,103 km
Straightener Servo Feeders | Precision
BOSPORAS MACHINERY | AYIKAAYK-DSS Series
Call
Year of construction: 2026, condition: new, Bosporas Machinery is a manufacturer of coil processing lines, roll forming lines and press feeding systems, delivering high-performance and customized industrial solutions worldwide. High precision straightening servo feeder systems with multiple configurations including mini, 7-roll, 9-roll and 11-roll piloting models.
Our straightening servo feeder systems are equipped with high-performance servo motor technology, ensuring precise, synchronized and repeatable feeding for press lines and metal forming applications. The system provides excellent feeding accuracy, effective material straightening and high process stability in a single compact unit.
Different configurations are available depending on material thickness, width and production requirements, allowing optimal performance across a wide range of applications.
AVAILABLE MODELS
Mini Straightening Servo Feeder
7-Roller Straightening Servo Feeder
9-Roller Straightening Servo Feeder
11-Roller Piloting Straightening Servo Feeder
TECHNICAL RANGE (COMBINED)
Working Width Range: 30 mm – 1600 mm
Material Thickness Range:
0.3 – 2 mm (Mini models)
0.5 – 3 mm (9-roll models)
0.5 – 6 mm (11-roll models)
Feeding Accuracy: ±0.1 mm – ±0.5 mm (depending on configuration)
ENGINEERING FEATURES
Integrated straightening and servo feeding system
High precision servo motor control
Programmable feeding system (multiple job memory)
Hardened rollers (4140 steel, HRC 56–60)
Chrome plated guide shafts for smooth material flow
Manual or automated adjustment options
Automatic die adjustment system (available in 9-roll and 11-roll models)
Pneumatic piloting system for high precision feeding
Servo controlled feeding with high repeatability
Adjustable straightening system for different material types
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OPERATIONAL ADVANTAGES
High feeding accuracy and repeatability
Improved material flatness
Reduced press downtime
Stable and continuous production
Flexible configuration for different materials
Short lead time compared to European manufacturers
APPLICATION AREAS
Press feeding systems
Sheet metal stamping lines
Automotive production
White goods manufacturing
Metal forming applications
CONTROL & AUTOMATION SYSTEM
The system is equipped with an advanced control interface to ensure precise and user-friendly operation:
7” HMI touch screen control panel
Manual hand remote control unit
Programmable feeding software
Memory capacity for 50 different feeding programs and molds
50 different feeding length settings
4 external input/output connection options
This system allows fast setup, repeatable production and reduced operator dependency.
Listing
Ferhatpaşa
3,103 km
Solar C Profile Production Line
BOSPORAS MACHINERY | AYIKASCP-Series
Call
Year of construction: 2026, condition: new, Complete roll forming line for solar C profile production with punching, width adjustment and turnkey automation. Bosporas Machinery is a manufacturer of coil processing and roll forming lines, delivering high-performance and customized industrial solutions worldwide.
This Solar C Profile Production Line is designed for the manufacturing of high-quality C profiles used in solar mounting structures and renewable energy projects. The system provides a complete turnkey solution from coil feeding to finished profile output.
Engineered for precision, durability and production flexibility, the line ensures stable operation, accurate punching, consistent forming quality and long-term industrial performance.
⚙️ PRODUCTION RANGE
The system can produce different C profile sizes according to project requirements:
Web Width: 80 – 200 mm
Flange: 40 – 60 mm
Lip: 20 – 25 mm
Material Thickness: 3 – 4 mm
Custom profile dimensions are available upon request.
🔧 LINE CONFIGURATION
The production line consists of:
Hydraulic Coil Loading Car
Hydraulic Decoiler
Pinching Unit
Straightener & Welding Station
Servo Feeder
40 Ton Punch Press
Roll Forming Machine
Hydraulic Fix Type Shear
Conveyor System
Optional Automatic Stacking System
⚙️ ENGINEERING FEATURES
Servo-controlled feeding system for accurate punching positions
Programmable feeding with multi-job memory
High precision punching and forming process
Roll forming machine with NC width adjustment
Hardened rollers for long service life
Heavy-duty machine frame for continuous production
PLC & HMI controlled automation system
⚡ OPERATIONAL ADVANTAGES
Complete turnkey solar profile solution
Flexible production for multiple profile sizes
High product consistency and repeatability
Reduced labor and improved efficiency
Short lead time compared to European manufacturers
🏭 APPLICATION AREAS
Solar mounting systems
Solar farm structures
Renewable energy projects
Steel support profile production
Infrastructure projects
🧩 OPTIONAL CONFIGURATIONS
Automatic stacking system
Different profile dimensions
Tooling for customized hole patterns
Automation upgrades
Turnkey factory integration solutions
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📸 REFERENCE PROJECTS
Images included in this listing show reference installations of similar solar profile production lines successfully manufactured and commissioned in different countries. These references demonstrate our proven engineering capability and international project experience.
Additional references, videos and technical details can be provided upon request.
Listing
Ferhatpaşa
3,103 km
Compact Press Feeding Systems
BOSPORAS MACHINERY | AYIKALMH-Series
Call
Year of construction: 2026, condition: new, Modular compact press feeding solutions including decoiler, straightener feeder and integrated decoiler-straightener systems. Bosporas Machinery is a manufacturer of coil processing, press feeding and roll forming systems, delivering high-performance and customized industrial solutions worldwide.
Our compact press feeding systems are designed for efficient coil feeding, material straightening and press automation in a wide range of industrial applications. These systems can be supplied as complete compact lines or as standalone units for modernization and retrofit projects.
Whether for new production investments or upgrading existing equipment, we provide flexible solutions including decoilers, servo feeders, straightener feeders and integrated decoiler-straightener machines.
⚙️ AVAILABLE SOLUTIONS
Compact Press Feeding Lines
Complete systems including:
Decoiler
Straightening Servo Feeder
Press Integration
Automation System
Standalone Machines:
Decoilers
Servo Feeders
Straightening Servo Feeders
Decoiler-Straightener Machines
Press Feeding Units
🔧 SERIES OPTIONS
The compact systems are available in three performance classes:
L Series – Low Capacity Solutions
M Series – Medium Capacity Solutions
H Series – Heavy Duty Solutions
Capacity, coil width and configuration are customized according to customer requirements.
⚙️ ENGINEERING FEATURES
Compact space-saving design
Servo motor controlled feeding systems
Accurate feeding and synchronization with press operations
Straightening system for improved material flatness
Integrated automation system (PLC & HMI)
Modular design for future upgrades
Retrofit compatibility for existing production lines
⚡ OPERATIONAL ADVANTAGES
Complete turnkey press feeding solutions
Ideal for new investments and line modernization
Reduced downtime and improved productivity
Flexible machine combinations
Easy installation and operator-friendly use
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Short lead time compared to European manufacturers
🏭 APPLICATION AREAS
Press shops
Metal stamping production
Roll forming pre-feeding systems
Automotive suppliers
White goods industry
General sheet metal processing
🧩 OPTIONAL CONFIGURATIONS
Press included turnkey solutions
Custom decoiler capacities
Different feeder widths and thickness ranges
Automation upgrades
Tailor-made engineering solutions
📸 REFERENCE PROJECTS
Images included in this listing show different compact press feeding configurations successfully manufactured and commissioned for various countries and industrial applications.
Additional references and technical details can be provided upon request.
Listing
Ferhatpaşa
3,103 km
Mechanical Decoilers | 750-4000 kg
BOSPORAS MACHINERY | AYIKAMD-Series
Call
Year of construction: 2026, condition: new, Compact and reliable mechanical decoilers for light and medium coil handling with multiple capacity options. Bosporas Machinery is a manufacturer of coil processing and press feeding systems, delivering high-performance and customized industrial solutions worldwide.
Our mechanical decoilers are designed for efficient, stable and cost-effective coil handling in various industrial applications. These machines offer reliable unwinding performance with compact design and easy operation, making them ideal for press feeding lines and light coil processing systems. The system is based on a mechanical expansion mandrel structure combined with motor-driven rotation and adjustable speed control, ensuring controlled and stable coil feeding.
AVAILABLE MODELS
750 kg Mechanical Decoiler
2.500 kg Mechanical Decoiler
4.000 kg Mechanical Decoiler
TECHNICAL RANGE
Coil Weight Capacity: 750 kg – 4000 kg
Coil Width Range: 20 mm – 1300 mm (depending on model)
Coil Outer Diameter: 700 – 1300 mm
Coil Inner Diameter: 300 – 630 mm / 480 – 600 mm (model dependent)
ENGINEERING FEATURES
Mechanical expansion mandrel system
Motor-driven rotation system
Frequency inverter controlled speed adjustment
Belt and pulley transmission system
Brake-controlled mandrel system
Right-to-left / left-to-right operation capability
OPTIONAL FEATURES
Pneumatic upper arm (snubber arm) system
Coil hold-down system
Custom mandrel configurations
Integration with press feeding systems
OPERATIONAL ADVANTAGES
Compact and space-saving design
Cost-effective solution for light and medium coils
Easy installation and operation
Low maintenance requirements
Flexible configuration options
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APPLICATION AREAS
Press feeding lines
Stamping and metal forming
Sheet metal processing
Roll forming lines
General industrial applications
REFERENCE & EXPERIENCE
Images included in this listing show reference installations of similar mechanical decoilers successfully manufactured and commissioned in different countries. These references demonstrate our proven engineering capability and international project experience. Additional references and technical details can be provided upon request.
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Nordrhein-Westfalen
1,072 km
Extrusion line with stuffing unit
Extrusion lineAM-145
Year of construction: 2024, operating hours: 10 h, condition: ready for operation (used), functionality: fully functional, screw conveyor diameter: 145 mm, TECHNICAL DETAILS
Throughput (depending on material, bulk density, and recipe): 200 - 300 kg/h
Extruder type: Single-screw extruder / melt extruder
Screw diameter: 145 mm
Heating: Induction heating
Heating processing temperature: over 300°C possible
MACHINE DETAILS
Drive
Drive power: 45 kW
Voltage: 380 V
Frequency: 50 Hz
Rated current: 84.2 A
Speed: 1,480 rpm
Protection class: IP55
Insulation class: F
Operating mode: S1 – continuous operation
Sound level: 71 dB(A)
Year of drive manufacture: 2022
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Star/delta connection possible
Suitable plastics: LDPE, HDPE, PP
Suitable materials: Ground material, EPS, film scraps, ground film, and light plastic waste
Material feed: Suitable for materials with low bulk density
Operating hours: 10 h
EQUIPMENT
Metering device
Hopper for material feed
Large filter / screen changer
Adapted die
Trust Seal
Dealers certified through Machineseeker

Listing
Ferhatpaşa
3,103 km
Coil Slitting Lines 1-3 mm 4-6 Tons
BOSPORAS MACHINERY | AYIKAAYK 4-6 DM Series
Call
Year of construction: 2026, condition: new, Bosporas Machinery is a manufacturer of coil processing lines, roll forming lines and press feeding systems, delivering high-performance and customized industrial solutions worldwide.
Our compact coil slitting lines are designed for efficient and precise slitting of light and medium gauge materials. These systems offer flexible configurations ranging from entry-level compact lines to more advanced solutions with integrated straightening units.
The lines are engineered to provide stable operation, consistent slit quality and optimized production efficiency while maintaining a compact footprint and cost-effective investment level.
AVAILABLE CONFIGURATIONS
1 mm | 1300 mm | 4 Ton | Pitless Compact Slitting Line
3 mm | 600 mm | 6 Ton | Compact Slitting Line (Pinch Roller Feeding)
3 mm | 600 mm | 6 Ton | Slitting Line with Straightener Unit
3 mm | 1000 mm | 6 Ton | Compact Slitting Line (Pinch Roller Feeding)
SYSTEM CONFIGURATION OPTIONS
Depending on production requirements, the line can be supplied with:
Straightener unit for improved material flatness and feeding stability
Pinch roller feeding system for compact and cost-effective operation
Single pit or pitless design based on layout requirements
TECHNICAL RANGE
Material Thickness: 0.3 – 3 mm
Coil Width: up to 1300 mm
Coil Weight: 4 – 6 Ton
Slitting Accuracy: ±0.1 mm
MAIN LINE COMPONENTS
Hydraulic decoiler (expanding mandrel system)
Coil loading system (optional)
Infeed system with pinch rollers or straightener unit
Slitting head with precision knife adjustment
Scrap winder system
Tension unit and separator system
Recoiler with hydraulic mandrel
Electrical control and automation system (HMI controlled)
ENGINEERING FEATURES
High precision slitting performance
Adjustable slitting knives with fine positioning system
Robust gearbox-driven slitting head
Stable tension control system
Compact and modular machine design
Bidirectional operation capability
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OPERATIONAL ADVANTAGES
Flexible configurations for different budgets and needs
Compact design for limited factory space
Stable and continuous production
Easy operation and maintenance
Short lead time compared to European manufacturers
APPLICATION AREAS
Steel service centers
Sheet metal processing companies
HVAC and construction materials
Automotive sub-suppliers
General metal processing industries
Listing
Jüchen
1,036 km
Roll forming line
SchlebachMINI-PROF PLUS
Call
Condition: excellent (used), Year of construction: 2018, Profiling machine
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Listing
Άγιος Αθανάσιος
2,779 km
Roll forming line
ROLLFORMING LINE70-306
Call
Condition: used, Year of construction: 1990, HEAVY DUTY ROLL FORMING LINE
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9 STATIONS
WIDTH: 450 mm
Listing
Bucharest
2,672 km
Roll forming line
LLC Evolutioner roll forming machinedouble facade panel machine SPM-2
Call
Condition: new, Year of construction: 2025, Roll forming metal siding “double façade panel” machine SPM-2
Roll forming metal siding “double façade panel” machine SPM-2 is new design product of our company for façade and wall metal panels forming with the necessary configuration.
These double façade panels are very popular in construction business of cladding residential buildings and industrial structures, for the construction of fences of various configurations, gazebos, roofing elements, etc.
The SPM-2 metal siding production line is fully automatic and consists of a rolling part of the machine, an automation system and guillotine cutting shears at the machine exit. The line can have as additional parts a manual or automatic uncoiler for metal rolls, depending on the customer's needs.
As standard version, this metal siding double façade panels roll forming machine SPM-2 makes a flat panel profile, but with the additional equipment, it is possible to roll panels with a microwave or rib shape profile.
To start rolling, it is necessary to install a roll of metal to the decoiler and to put the end of the strip to the first rolling rollers of the equipment and feed it into them. After step by step, to put the metal to the next rollers, adjusting it if necessary.
When metal comes to the cutting device of machine you need to feed metal into cutting knives and to make “zero” cut. After such step, equipment can move to automatic operation mode. The control panel of machine has the ability to set the number of tasks and the length of products, single tasks or to work in multitasking mode. After setting up necessary parameters the machine will automatically roll the metal cladding wall panels and cut them into necessary sizes. Thus, the customer will receive final product as quickly as possible and with the highest possible result. The roll forming speed is adjustable and can be up to 10-15 meters per minute.
The SPM-2 metal wall cladding panels production line has special tools for punching out fastening holes on the side of the panel.
It makes possible for the customer to get more interesting solution options and to offer a wider range of products to the end user.
The rolling part of the machine has 18 pairs of forming steps, ensuring high quality of final product.
You can get machine with protective cover or without it as per your request preferences.
Specifications
Material width (mm) 416
The material thickness (mm) 0,4-0,5
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Engine power (kW) 3 + 1,1
Rolling speed (m/min) 10-15
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