Used Torque Motor Stator/Rotor Pre-Assembly for sale (38,373)

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Czechowice-Dziedzice

1,909 km

EV Car Stator Assembly Line (2021)

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Year of construction: 2021, condition: used, EV Car Stator Assembly Line (2021) Designed to produce stators with a height range of 100–210 mm and a diameter of 160 mm Including manual, semi-automated, and fully automated operations Cycle time: 86 s Stations and Equipment Nodpfxozc N Axe Aqwelf End Plate Sub-assembly (Gluing) End plate Loctite gluing onto metal sheet stack and laser marking Grob semi-automated assembly machine (2021) Keyence laser Stator Stack Preparation Stator stack preparation (loading) and height measurement 7 metal sheet stacks with a height of 25 mm loaded on a rotating table Slot Insulator Insertion U-shaped paper insulator insertion Grob automated assembly machine (2021) Insertion of 48 “U”-shaped paper insulators 3x Winding Stations 3x copper wire winding stations, wire fed from barrels Grob automated assembly machines (2021) Maximum number of wires: 15 Insulation Tube Assembly and Cutting 6 manual stations for insulation tube assembly 1 cutting station connected via conveyor 2x Wire Pre-forming 2 automated wire pre-shaping stations 2T Kistler press Phase Separator Assembly 6 manual phase separator assembly stations between coil assembly stations, connected via conveyor 1 rotating station for stator cradle rotation 8x Stator Hot Crimping Preparation 8 manual stations for stator hot crimping preparation 2x Connector Hot Crimping 2 electric welding machines with force and current measurement Lingl PZ5 welding machines (2021) 10x Final Forming Preparation 10 manual stator final forming preparation stations Final Wire Forming Wire shaping using a 2T Kistler press 2x Lancing 2 Grob automated stator lancing machines (2021) Lancing for stator heights of 140 mm and 210 mm Phase Separator Cutting Station Teknomatik semi-automated stator lifting and pre-cutting machine Stator Stack Skewing and Laser Welding Automated skewing, laser welding, and laser marking KUKA robot KR 250 R2700-2/FLR (2021) TRUMPF TruDisk 4002 welding laser (2021) End-of-Line (EOL) Electrical Measurement Semi-automated stations for high- and low-voltage testing ETL ATS 400 automatic test system ZAW resistance measurement tester (2023) Heat Shrink Tube Assembly Prospertech semi-automated stations for heat shrink tube placement on wires Stator Resin Impregnation Automated Tecnofirma resin application and heating process Includes: 1x induction heating zone 1x pre-heating zone 5x impregnation zones 2x infrared lamp zones 1x gelation zone 1x curing zone Integrated Minimax firefighting system KUKA robot KR 150 R2700-2/FLR (2021)

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EV Car Motor Assembly and Testing Line PIA Automation Assembly and Testing Line

Czechowice-Dziedzice

1,909 km

EV Car Motor Assembly and Testing Line
PIA AutomationAssembly and Testing Line

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Year of construction: 2021, condition: ready for operation (used), functionality: fully functional, EV Car Motor Assembly and Testing Line (2021) Designed to produce EV motors in the power range of 180–300 kW Including manual, semi-automated, and automated operations Cycle time: 86s Stations and Equipment Component loading - KUKA KR15 R2700-2/FLR robot (2021) - Material infeed - Inner housing heating with induction coil up to 240 °C - Stator pressing into housing - 1T TOX press - Keyence CA-DQP25X - Cooling tunnel - Cooldown to 24 °C Nledjzhub Aepfx Aqwjf - Cycle time: 600 s X-ring and D-ring inner housing assembly - X-ring and D-ring seal insertion into housing - Dedicated round assembly tool available Outer housing pre-assembly - Flange screw into housing with Bosch Rexroth ESA013G-G0 screwdriver - Automatic inner and outer housing joining Outer housing assembly - 3T TOX EQK 030 press - 2x Cognex scanners - 2x Keyence Camera V3 - 3x VS camera systems Rotor magnetization and measurement - Magnet magnetization - MagSys magnetizer MC3K82 (2020) - Magnetizing fixture MFFer8/160/250 A-shield pre-assembly and rotor insertion - Rotor bearing and resolver pressing - 3T TOX press A-shield assembly into outer housing - 1T TOX EQK press - A-shield screwing into outer housing with pneumatic screwdriver (5 Nm) Mounted component fastening - Fastening with 4GE59 Rexroth screwdriver - Manipulator system Handyflex 400 Inter-connector connection - Manual mounting of inter-connector and insulating tube Counter ring insertion, cooling cover, and vent assembly - 3T TOX EQK 030 press Rotor cooling cover mounting - Screwing with 4 Nm End-of-line (EOL) electrical testing loop - 5x Deutronic testers, including: - ETL ATS 400 high-voltage testers - HIOKI RM3545 resistance testers - Reilhofer EOL analyzers Inter-connector disconnection station - Disconnection of the inter-connector - Insertion of 2 screws and screwing with Rexroth screwdriver (13 Nm) - Manipulator system Handyflex 300 - Washer control - Motor rotation Leak testing - 2x Leak test stations with Innomatec LTC-902 testers - Vacuum and overpressure leak tests - Tested quantity: approx. 50,000 pcs per test station Rotation, laser marking, stamping, engraving, and inspection - ADT stamping machine - Arex Laser 450 - Keyence CA-H camera system - Datalogic CBX 100 reader - Tested quantity: approx. 130,000 pcs Transportation protection - Yellow transportation cover/cap and plug assembly - Manual insertion of caps and hole securing Packaging and final inspection - Dalmec manipulator (2022)

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